• Title/Summary/Keyword: AISI 304 stainless steel

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Multi-response optimization for milling AISI 304 Stainless steel using GRA and DFA

  • Naresh, N.;Rajasekhar, K.
    • Advances in materials Research
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    • v.5 no.2
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    • pp.67-80
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    • 2016
  • The objective of the present work is to optimize process parameters namely, cutting speed, feed rate, and depth of cut in milling of AISI 304 stainless steel. In this work, experiments were carried out as per the Taguchi experimental design and an $L_{27}$ orthogonal array was used to study the influence of various combinations of process parameters on surface roughness (Ra) and material removal rate (MRR). As a dynamic approach, the multiple response optimization was carried out using grey relational analysis (GRA) and desirability function analysis (DFA) for simultaneous evaluation. These two methods are considered in optimization, as both are multiple criteria evaluation and not much complicated. The optimum process parameters found to be cutting speed at 63 m/min, feed rate at 600 mm/min, and depth of cut at 0.8 mm. Analysis of variance (ANOVA) was employed to classify the significant parameters affecting the responses. The results indicate that depth of cut is the most significant parameter affecting multiple response characteristics of GFRP composites followed by feed rate and cutting speed. The experimental results for the optimal setting show that there is considerable improvement in the process.

Martensitic Stainless Steel Nitrided in a Low-Pressure rf Plasma (RF플라즈마에 의한 마르텐사이트 스테인레스강의 질화에 관한 연구)

  • J.S. Yoo;S.K. Kim
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2001.11a
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    • pp.69-69
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    • 2001
  • We report a study of the nitriding of the martensitic grade of stainless steel AKSK 420 in a low-pressure rl discharge using pure nitrogen. Much studied samples of the austenitic grade AISI 304 were treated at the same time to provide a comparison. With a treatment time of 4.0 h at $400^{\circ}C$, the nitrogen-rich layer on MSK 420 is 20pm thick and has a hardness about 4.3 times higher than that of the untreated material. The layer thickness is much greater than that obtained on AISI 304 under identical treatment conditions, reflecting the different Cr content of the two alloys. The alloy AlISI 420 is more susceptible than AISI 304 to the formation of CrN and ferrite, and this has a deleterious effect on the hardnes, gain. Below the temperature at which CrN forms, the treated layer retains its martensitic structure, but with a larger lattice parameter than the bulk, a phase that we term expanded martensite, by analogy with the situation with austenitic stainless steel. The fact that the treated layer retains a martensitic structure is interesting in view of previous evidence that nitrogen is an austenite stabilizer.

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FEA of Pipe Rolling Process Using Planetary Rolling Mill for Stainless Steel (유성압연기를 사용한 스테인리스 강관 압연공정의 유한요소해석)

  • Lee, Jung-Kil;Kim, Kwan-Woo;Cho, Hae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.2
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    • pp.244-251
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    • 2011
  • Pipe rolling process using the planetary rolling mill for AISI 304 stainless steel has been studied by using finite element method. Mannesmann method using three-roll is applied to this rolling process. Commonly, rolling process has started from the cold working and finished to the hot working. This rolling process has more advantage that make reduction of process and cost than existing extrusion process. This process includes various and complex process parameters. Each of the process parameters affects forming result. Therefore, all of the process parameters should be considered in FEA. In this study, possibility and productivity of forming pipe for AISI 304 stainless steel had been investigated. Also, preheating process and variations of rotation velocity and product thickness were considered in FEA. Rolling process for AISI 304 stainless steel pipe was successfully simulated and it should be useful to determine optimal rolling condition.

Microstructure and Corrosion Characteristics of Austenitic 304 Stainless Steel Subjected to Long-term Aging Heat Treatment (장시간 시효 열처리된 오스테나이트계 304강의 미세조직과 부식 특성)

  • Huh, ChaeEul;Kim, ChungSeok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.56-65
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    • 2022
  • The electrochemical corrosion properties of austenitic AISI 304 steel subjected to a long-term-aging heat treatment were investigated. AISI 304 steel was aged at 700 ℃ for up to 10,000 h. The variation in the microstructure of the aged specimens was observed by optical microscopy and scanning electron microscopy. Electrochemical polarization experiments were performed to obtain the corrosion current density (Icorr) and corrosion potential (Ecorr). Analyses indicated that the metastable intermetallic carbide M23C6 formed near the γ/γ grain boundary and coarsened with increasing aging time; meanwhile, the δ-ferrite decomposed into the σ phase and into M23C6 carbide. As the aging time increased, the current density increased, but the corrosion potential of the austenitic specimen remained high (at least 0.04 ㎛/cm2). Because intergranular carbide was absent, the austenitic annealed specimen exhibited the highest pitting resistance. Consequently, the corrosion resistance of austenitic AISI 304 steel decreased as the aging heat treatment time increased.

A Study on Tensile Characteristics of AISI 304 Stainless Steel under Room and Elevated Temperatures (AISI 304강의 상온/고온 인장특성에 관한 연구)

  • Park, Sung-Ho;Park, No-Seok;Kim, Jae-Hoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.5
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    • pp.35-42
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    • 2008
  • This study describes the tensile test results of AISI type 304 under room and elevated temperatures. The tensile tests for AISI type 304, which is widely used for airframe structural applications, are performed according to ASTM standard. Normal probability plot was used to evaluate A and B Basis value for tensile strengths. Ramberg-Osgood parameter assuming an exponential relationship between stress and small plastic strain was obtained by least square estimate for test data. After room and elevated temperature tensile tests the surface of fractured specimens was observed by SEM images and EDX.

The low temperature plasma nitrocarburizng of AISI304L and AISI316L stainless steel (AISI304L과 AISI316L강의 저온프라즈마 질탄화 처리 )

  • Jeong, Gwang-Ho;Lee, In-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.11a
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    • pp.153-154
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    • 2007
  • AISI316L강은 AISI304L강과 기본 조성은 같지만 316L강이 약 2.5%의 Mo가 첨가되어 있다. 저온 플라즈마 질탄화 시 모재에 첨가된 Mo의 영향을 조사하기 위하여 처리온도를 변화시켜 실험하였다. 같은 처리온도의 경우 경화층의 두께는 316L강이 비교적 두껍게 형성되었다. 316L강의 경우 $450^{\circ}C$이하에서 약 25 ${\mu}m$까지 형성되었고, 306L강의 경우 $400^{\circ}C$에서 약 10 ${\mu}m$까지 형성되었다. $400^{\circ}C$ 이하에서 경화층은 두 가지시편 모두 확장된 오스테나이트 (${\gamma}_N,\;{\gamma}_c$)로 이루어져 있으나, 304L의 경우 $430^{\circ}C$부터 석출물(CrN)이 형성되기 시작하였다. 316L의 경우 $450^{\circ}C$까지 석출물이 형성되지 않았고, $480^{\circ}C$에서 석출물 (CrN)이 관찰되었다. 석출물이 형성된 시편을 제외한 모든 시편의 내식성은 모제보다 증가 하였다.

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Low Cycle Fatigue Behaviour of AISI 304L Austenitic Stainless Steel Weldment (AISI 304L 오오스테나이트 스테인레스 강 용접부 의 Low Cycle Fatigue 거동에 관한 연구)

  • 김환태;황선효;남수우
    • Journal of Welding and Joining
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    • v.2 no.1
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    • pp.49-57
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    • 1984
  • The influence of weld defect, residual stress and microstructure on the Low Cycle Fatigue(L. C. F.) behaviour of AISI 304L austenitic stainless steel weldment has been studied. The specimens were welded by shielded metal are welding process, post weld heat treated(PWHT) at 900.deg.C for 1.5hrs, and tested under total strain controlled condition at room temperature. The results of the experiment showed that weld defect affected the L.C.F. behaviour of weldment deleteriously compared to the residual stress or microstructure, and it reduced the L.C.F. life about 70-80%. The PWHT exhibited beneficial effect on the L.C.F. behaviour and increased the L.C.F. life about 120%. This enhancement by PWHT was attributed to the removal of residual stress and recovery of weld metal ductility. The cyclic stress flow of as welded specimens showed intermediate cyclic softening, whereas those of heat treated specimens showed continuous cyclic hardening, and this difference was explained in terms of the residual stress removal and dislocation behaviour. Scanning electron microscopy studies of fatigue fracture surface showed that weld defects of large size and near weld surface were detrimental to the L.C.F. behaviour of weldment.

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Evaluations of Microstructure and Electrochemical Anodic Polarization of AISI 304L and AISI 316L Stainless Steel Weld Metals with Creq/Nieq Ratio (Creq/Nieq비에 따른 AISI 304L 및 AISI 316L 스테인리스강 용접부의 미세조직 및 전기화학적 양극분극 평가)

  • Kim, Yeon Hee;Jang, Ah Young;Kang, Dong Hoon;Ko, Dae Eun;Shin, Yong Taek;Lee, Hae Woo
    • Korean Journal of Metals and Materials
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    • v.48 no.12
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    • pp.1090-1096
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    • 2010
  • This pitting corrosion study of welded joints of austenitic stainless steels (AISI 304L and 316L) has addressed the differentiating solidification mode using three newly introduced filler wires with a flux-cored arc welding process (FCAW). The delta ferrite (${\delta}$-ferrite) content in the welded metals increased with an increasing equivalent weight ratio of chromium/nickel ($Cr_{eq}/Ni_{eq}$). Ductility dip cracking (DDC) was observed in the welded metal containing ferrite with none of AISI 304L and 0.1% of AISI 316L. The potentiodynamic anodic polarization results revealed that the $Cr_{eq}/Ni_{eq}$ ratio in a 3.5% NaCl solution didn't much affect the pitting potential ($E_{pit}$). The AISI 316L welded metals with ${\ddot{a}}$-ferrite content of over 10% had a superior $E_{pit}$ value. Though the AISI 316L welded metal with 0.1% ferrite had larger molybdenum contents than AISI 304L specimens, it showed a similar $E_{pit}$ value because the concentration of chloride ions and the corrosion product induced severe damage near the DDC.