• Title/Summary/Keyword: AISI 304

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Finite Element Analysis for Prediction of Bead Shape of Nd:YAG Laser Fillet Welding (Nd:YAG 레이저 필렛 용접의 비드형상 예측에 관한 유한요소해석)

  • Kim, Kwan-Woo;Lee, Jae-Roon;Suh, Jeong;Cho, Hae-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.8
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    • pp.839-846
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    • 2007
  • Nd:YAG pulse laser fillet welding of stainless steel plate was simulated to find welding condition by using commercial finite element code MARC. Full model of AISI 304 stainless steel plate was considered and user subroutines were applied to boundary condition for the heat transfer. Material properties such as conductivity, specific heat, mass density and latent heat were given as a function of temperature. As results, Three dimensional heat source model for pulse laser beam conditions of fillet welding has been designed by the comparison between the finite element analysis results and experimental data on AISI 304 stainless steel plate. Nd:YAG laser welding for AISI 304 stainless steel was successfully simulated and it should be useful to determine optimal welding condition.

Residual Stress Analysis of AISI 304 Surface Welding Plate by 3D Finite Element Method (3 차원 유한요소법을 이용한 AISI 304 표면용접평판의 잔류응력해석)

  • Lee, Kyoung-Soo;Kim, Tae-Ryong;Kim, Maan-Won;Park, Jai-Hak
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.390-395
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    • 2008
  • This study is performed to understand three dimensional characteristics of weld residual stress for the surface weld on the stainless steel plate. AISI 304 plate with one path weld on the surface was used as a test specimen. Finite element analysis was done to analyze thermal transient and residual stress due to weld. The result of finite element analysis was validated by previous paper and measurement data. Among various techniques for residual stress measurement, instrumented ball indentation method was applied. The calculated residual stresses by finite element analysis showed good agreement with the measured results.

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A Characteristic Study of Weld Residual Stress Measurement for AISI 304 Plate Surface Weld Specimen (AISI 304 표면용접평판 시편의 용접잔류응력 측정 특성 연구)

  • Lee, Kyoung-Soo;Lee, Jeong-Keun;Song, Taek-Ho;Choi, Hyun-Sun;Rho, Dong-Seong;Park, Jae-Hak
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.61-66
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    • 2008
  • This study is performed to compare characteristics of various measurement technique for weld residual stress. AISI 304 plate with one path weld on the surface was manufactured for this study. Hole drilling method, X-ray diffraction method and instrumented indentation method were used to measure the residual stress before and after welding. All the results were compared and analyzed.

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RF Plasma Nitriding of AISI 304 Stainless Steel

  • Kim, Sun-Kyu;Yoo, Jung-Sik;Matthew P. Fewell
    • Journal of the Korean institute of surface engineering
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    • v.37 no.1
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    • pp.53-57
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    • 2004
  • Austenitic stainless steel AISI 304 was nitrided in a low-pressure RF plasma using pure nitrogen. With a treatment of time of 4.0h at $400^{\circ}C$, the nitrogen-rich layer on the sample was $3\mu\textrm{m}$thick and had a hardness of approximately 4.4 times higher than that of untreated material. XRD data showed that as the process temperature rose from 350∼$450^{\circ}C$, the expanded austenite peaks became more prominent while the austenite peaks became weaker. Expanded austenite was transformed to ferrite and CrN at the treatment of$ 500^{\circ}C$. Langmuir probe measurements showed that electron density decreased above $450^{\circ}C$.

Effect of temperature on the surface properties of low temperature plasma nitrocarburized AISI304L stainless steel (AISI304L stainless steel의 저온 플라즈마 질탄화 시 처리온도가 표면 조직에 미치는 영향)

  • Lee, In-Seop;Jeong, Gwang-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.04a
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    • pp.118-119
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    • 2007
  • 오스테나이트계 스테인리스 AISI304L강을 저온 플라즈마 분위기에서 표면에 C와 N을 주입하면 내식성의 저하 없이 표면경도를 증가 시킬 수 있다. 이 공정에서 온도에 따른 영향을 조사하기위해 $380^{\circ}C{\sim}430^{\circ}C$의 온도 범위에서 20시간 동안 실시하였다. 경화층의 두께는 $7{\sim}16\;{\mu}m$정도였으며, N의 농도가 높은 영역과 C의 농도가 높은 영역으로 나뉘어 형성되었고, N이 풍부한 영역이 표면층에 형성되고 그 아래에 C의 농도 높은 영역이 형성되었다. 표면층은 질소에 의해 확장된 오스테나이트(${\gamma}_N$)상을 가지며 고온에서 처리한 경우 석출물이 형성되었다. 표면경도는 약 $900\;HV_{0.01}{\sim}1200\;HV_{0.01}$로 측정되었다.

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Low Cycle Fatigue Behaviour of AISI 304L Austenitic Stainless Steel Weldment (AISI 304L 오오스테나이트 스테인레스 강 용접부 의 Low Cycle Fatigue 거동에 관한 연구)

  • 김환태;황선효;남수우
    • Journal of Welding and Joining
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    • v.2 no.1
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    • pp.49-57
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    • 1984
  • The influence of weld defect, residual stress and microstructure on the Low Cycle Fatigue(L. C. F.) behaviour of AISI 304L austenitic stainless steel weldment has been studied. The specimens were welded by shielded metal are welding process, post weld heat treated(PWHT) at 900.deg.C for 1.5hrs, and tested under total strain controlled condition at room temperature. The results of the experiment showed that weld defect affected the L.C.F. behaviour of weldment deleteriously compared to the residual stress or microstructure, and it reduced the L.C.F. life about 70-80%. The PWHT exhibited beneficial effect on the L.C.F. behaviour and increased the L.C.F. life about 120%. This enhancement by PWHT was attributed to the removal of residual stress and recovery of weld metal ductility. The cyclic stress flow of as welded specimens showed intermediate cyclic softening, whereas those of heat treated specimens showed continuous cyclic hardening, and this difference was explained in terms of the residual stress removal and dislocation behaviour. Scanning electron microscopy studies of fatigue fracture surface showed that weld defects of large size and near weld surface were detrimental to the L.C.F. behaviour of weldment.

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Rot Deformation Behavior of AISI 316 Stainless Steel (AISI 316 스테인리스강의 고온 변형특성에 관한 연구)

  • Kim S. I.;Yoo Y. C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.293-296
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    • 2001
  • The dynamic softening mechanisms of AISI 316, AISI 304 and AISI 430 stainless steels were studied with torsion test in the temperature range of $900 - 1200^{\circ}C$ and the strain rate range of $5.0x10^{-2}-5.0x10^0/sec$. The austenitic stainless steels, such as AISI 316 and AISI 304 were softened by dynamic recrystallization (DRX) during hot deformation. Also, the evolutions of flow stress and microstructure of AISI 430 ferritic stainless steel show the characteristics of continuous dynamic recrystallization (CDRX). To establish the quantitative equations for DRX of AISI 316 stainless steel, the evolution of flow stress curve with strain was analyzed. The critical strain (${\varepsilon}_c$) and strain for maximum softening rate (${\varepsilon}^{*}$) could be confirmed by the analysis of work hardening rate ($d{\sigma}/d{\varepsilon}={\theta}$). The volume fraction of dynamic recrystallization ($X_{DRX}$) as a function of processing variables, such as strain rate ( $\varepsilon$ ), temperature (T), and strain ( $\varepsilon$ ) were established using the ${\epsilon}_c$ and ${\varepsilon}^{*}$. For the exact prediction the ${\varepsilon}_c,\;{\varepsilon}^{*}$ and Avrami' exponent (m') were quantitatively expressed by dimensionless parameter, Z/A, respectively. It was found that the calculated results were agreed with the experimental data for the steels at my deformation conditions. Also, we can reasonably conclude that the DRX, CDRX and grain refinement of stainless steels can be achieved by large strain deformation at high Z parameter condition.

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Forming Phases and corrsion properties of Nitride layer During the Ion Nitriding for AISI 304 Stainless Steels (AISI 304 스테인리스 강의 이온질화에 의한 질화성의 생성 상과 부식특성)

  • Shin, D. H.;Choi, W.;Lee, J. H.;Kim, H. J.;Nam, S. E.
    • Journal of the Korean institute of surface engineering
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    • v.31 no.1
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    • pp.54-62
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    • 1998
  • In this study, the behaviorof ion nitriding of AISI 304 stainless steel was investigated using plasma ion nitriding system. The characteristics of ion nitriding, and their micsoctrucyures, and physical properties were investigated as a function of process parmeteds. important conclusions can be summarzied as follows. Firstly, it was found that growth of nitride layer in ion nitriding are mainly affected by N2 partial pressures and nitriding temperatures for AISI 304 stainless steel. The $N_2$<\TEX> partial pressure plays on important role in ion nitriding since it determiness the incoming flux of nitrogen species onto specimen surface. Nitriding thmprrature is also important besauseit determines the diffusion rates of nitrogen through nitride layers. While both parameters affects the characteristics rateding are controlled by nitridingen diffusion nitration profiles of N and alloying elements such as Cr and Ni are observed through niride layers. Secondly, nitride layer consists of the upper white laywe having various nitride phases and the underneath diffusion layers. The thickness of white layer increases with $N_2$<\TEX> partial pressures and nitriding temperatures. The thinkness of diffusion layer is increasting nitriding temperatures. Finally, nitriding of stainless steels steel show slighly low their corrsionce prorerties. However, passivation properties, which is normally observed in stainless steels, were still observed aftre ion nitriding.

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Pitting Behavior of Ti/TiN Film Coated onto AISI 304 Stainless Steel (AISI 304 스테인리스강에 코팅된 Ti/TiN film의 공식거동)

  • 박지윤;최한철;김관휴
    • Journal of the Korean institute of surface engineering
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    • v.33 no.2
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    • pp.93-100
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    • 2000
  • Effects of Ti content and Ti underlayer on the pitting behavior of TiN coated AISI 304 stainless steel have been studied. The stainless steel containing 0.1~1.0wt% Ti were melted with a vacuum melting furnace and heat treated at $1050^{\circ}C$ for 1hr for solutionization. The specimen were coated with l$\mu\textrm{m}$ and 2$\mu\textrm{m}$ thickness of Ti and TiN by E-beam PVD method. The microstructure and phase analysis were conducted by using XRD, XPS and SEM with these specimen. XRD patterns shows that in TiN single-layer only the TiN (111) Peak is major and the other peaks are very weak, but in Ti/TiN double-layer TiN (220) and TiN (200) peaks are developed. It is observed that the surface of coating is covered with titanium oxide (TiO$_2$) and titanium oxynitride ($TiO_2$N) as well as TiN. Corrosion potential on the anodic polarization curve measured in HCl solution increase in proportion to the Ti content of substrate and by a presence of the Ti underlayer, whereas corrosion and passivation current densities are not affected by either of them. The number and size of pits decrease with increasing Ti content and a presence of the coated Ti film as underlayer in the TiN coated stainless steel.

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