• Title/Summary/Keyword: AE sensor

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Detection of Built-up Edge by AE Signal Analysis (AE 신호 분석에 의한 구성인선의 감지)

  • Oh, Min-Seok;Won, Jong-Sik;Jung, Youn-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.18-24
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    • 1999
  • ThisPaper investigates the feasibility of using acoustic emission signal analysis for the detection of built-up edge during machining. Experiments were conducted on a CNC-lathe using conventional carbide insert tools under various cutting conditions. The cutting forces were also measured for comparisons. Experimental evidence is presented which indicates that the presence of a built-up edge can significantly affect the generation of acoustic emission in metal cutting. It is shown that under conditions in which a built-up edge is generated, the variation of $AE_{rms}$ signal with cutting speed can be quite different from the generally accepted linear, monotonic increase as previously reported. The feasibility of utilizing $AE_{rms}$ in built-up edge sensing is suggested.

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Bleeding characteristics of coupling materials for installation of acoustic emission (AE) sensor (AE 센서 설치를 위한 커플링 재료의 블리딩 특성)

  • Lee, Jong-Won;Kim, Hyunwoo;Kim, Min-Koan;Oh, Tae-Min
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.4
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    • pp.635-650
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    • 2017
  • Acoustic emission (AE) sensors have broadly used to monitor the damage of underground structures and tunnels. The reliability of measured signal is determined by the coupling condition of the AE sensors which are embedded in the target underground structure. To secure the reliability of health monitoring results, it is important to understand the characteristics of the coupling materials. In this study, laboratory tests were performed using portland cement, micro cement, and gypsum as coupling materials in order to verify the bleeding characteristics. The effective parameters for bleeding were determined to be water-cement ratio, material type, curing time, and injected volume of coupling materials. As a results of the experimental study, the bleeding rate increases with an increase in a water-cement ratio and an injected volume; for portland cement, water-cement ratio and injected volume effects are larger than the micro cement. However, curing time is not much effective for occurrence of the bleeding phenomenon. It is anticipated that this study may be useful for the selection of suitable coupling materials for installation of acoustic emission sensors.

An Improved AE Source Location by Wavelet Transform De-noising Technique (웨이블릿 변환 노이즈 제거에 의한 AE 위치표정)

  • Lee, Kyung-Joo;Kwon, Oh-Yang;Joo, Young-Chan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.490-500
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    • 2000
  • A new technique for the source location of acoustic emission (AE) in plates whose thichness are close to or thinner than the wavelength has been studied by introducing wavelet transform de-noising technique. The detected AE signals were pre-processed using wavelet transform to be decomposed into the low-frequency, high-amplitude flexural components and the high-frequency, low-amplitude extensional components. If the wavelet transform de-noising was employed, we could successfully filter out the extensional wave component, one of the critical errors of source location in plates by arrival time difference method. The accuracy of source location appeared to be significantly improved and independent of the setting of gain and threshold, plate thickness, sensor-to-sensor distance, and the relative position of source to sensors. Since the method utilizes the flexural component of relatively high amplitude, it could be applied to very large, thin-walled structures in practice.

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An Experimental Study on the Friction of CrN Coated Specimen using the Acoustic Emission Sensor (AE 센서를 이용한 CrN 코팅의 마찰특성에 관한 연구)

  • 조정우;이영제
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.215-219
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    • 1999
  • One of the innovative physical methods that provide insight into the basic processes which determine friction and wear behavior of coated machine tools is acoustic emission (AE). In this study, an investigation of the relation between AE and friction signal produced during repeated sliding test is presented. The material of test specimens is CrN coated 0.2% plain carbon steel with 1 Um thickness. The obtained results demonstrate that AE signal is very related with friction, and AE signal is more sensitive than friction when CrN coated film come off the substrate.

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The comparison of AE and Acceleration transducer for the early detection on the low-speed bearing (저속 회전 베어링 결함 검출을 위한 AE와 가속도계 변환기 비교)

  • Kim, H.J.;Gu, D.S.;Jeong, H.E.;Tan, Andy;Kim, Eric;Choi, B.K.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.324-328
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    • 2007
  • Vibration monitoring of rolling element bearings is probably the most established diagnostic technique for rotating machinery. Acoustic Emission (AE) Analysis is an extremely powerful technology that can be used within a wide range of applications of non destructive testing. Therefor, this paper investigates the detection methods using AE for rolling element bearings about low-speed. Two transducers, the accelerometer and acoustic emission sensor, are used to acquire data and the results are compared for the capacity of early fault detection.

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A Study of Tool Breakage Dection Using AE Sensor (AE(acoustic emission)센서를 이용한 공구파손검출에 관한 연구)

  • Lee, Jae-Jong;Song, Jun-Yeop;Park, Hwa-Yeong
    • 한국기계연구소 소보
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    • s.19
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    • pp.61-68
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    • 1989
  • As the system monitoring technology become required in order to improve the system performance and the productivity, we’ve studied to the detection for the tool wear and the tool breakage using AE sensors that is able to detection of generated high frequency stress pulse at cutting. The detection system is consist of a sensing part, a amplifier part, a signal processing part, and a analysis & output part. The moment (a rms and a kurtosis) of statistical method is used for analysis of AE singnal. The experiment are carried out in a CNC lathe. In this study, we achieved that the amplitude level of the AE signal and statistical moments was largely changed as the tool failure. The change rate of Kurtosis was especially large, but the change rate of the rms was small.

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Development of AE/MS monitoring system and its application (AE/MS 모니터링시스템개발과 적용연구)

  • Cheon, Dae-Sung;Jung, Yong-Bok;Park, Chan;Synn, Joong-Ho;Jang, Hyun-Ick
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.199-210
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    • 2008
  • Acoustic emission(AE)/Microseimsic(MS) activities are low-energy seismic events associated with a sudden inelastic deformation such as the sudden movement of existing fractures, the generation of new fractures or the propagation of fractures. These events rapidly increase before major failure and happen within a given rock volume and radiate detectable seismic waves. The main difference between AE and MS signals is that the seismic motion frequencies of AE signals are higher than those of MS signals. As the failure of geotechnical structures usually happens as a high velocity and small displacement, it is not easy to determine the precursor and initiation stress level of failure in displacement detection method. To overcome this problem, AE/MS techniques for detection of structure failure and damage have recently adopt in civil engineering. In this study, AE/MS monitoring system, which consist of sensor, data acquisition and operation program, is constructed with domestic technology. To verify and optimize the developed system, we are now carrying out the field application at an underground research laboratory and the developed AE/MS monitoring will be used in detecting of seismic events with various scales.

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Acoustic Emission (AE) 센서의 감도 향상을 위한 압전특성 개선 연구

  • Kim, Ju-Hyeong;Song, Jeong-Bin;Kim, Chang-Il;Lee, Yeong-Jin;Baek, Jong-Hu;Lee, Hae-Geun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.337-337
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    • 2008
  • Acoustic emission(AE) 센서의 감도개선을 위해 적합한 압전소자의 특성향상에 대해 연구하였다. AE 센서기술은 재료 내부에 마이크로크랙에 의해 변형과 손상이 생길 때 발생하는 기계적인 진동을 고감도 압전소자를 통해 전기적인 신호로 변환해 재료의 이상 유무를 알 수 있는 유용한 방법이다. AE 센서는 압전소자와 구리 캡 그리고 구리와 황동재질의 떨림판으로 구성되어 있다. 재료의 손상을 알기위한 변위가 낮을 경우 약한 AE 신호가 발생하며 검출하기가 어렵다. 미세변위에 의한 AE신호를 검출하기 위해서는 우수한 전기기계결합계수 (kp)와 압전상수($d_{33}$)를 갖는 압전소자가 필요하다. 이에 본 연구에서는 Pb$(Zr_{0.54}Ti_{0.46})O_3$ + x wt%$Cr_2O_3$ + y wt%$Nb_2O_5$ 조성에서 $Cr_2O_3$, $Nb_2O_5$ 첨가량 x, y 변화에 따른 압전특성과 AE센서특성을 고찰하였다.

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Analysis of Compressive Deformation Behaviors of Aluminum Alloy Using a Split Hopkinson Pressure Bar Test with an Acoustic Emission Technique (SHPB 시험과 음향방출법을 이용한 알루미늄 합금의 압축 변형거동 분석)

  • Kim, Jong-Tak;Woo, Sung-Choong;Sakong, Jae;Kim, Jin-Young;Kim, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.7
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    • pp.891-897
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    • 2013
  • In this study, the compressive deformation behaviors of aluminum alloy under high strain rates were investigated by means of a SHPB test. An acoustic emission (AE) technique was also employed to monitor the signals detected from the deformation during the entire impact by using an AE sensor connected to the specimen with a waveguide in real time. AE signals were analyzed in terms of AE amplitude, AE energy and peak frequency. The impacted specimen surface and side area were observed after the test to identify the particular features in the AE signal corresponding to the specific types of damage mechanisms. As the strain increased, the AE amplitude and AE energy increased whereas the AE peak frequency decreased. It was elucidated that each AE signal was closely associated with the specific damage mechanism in the material.

Evaluation of Nondestructive Damage Sensitivity on Single-Basalt Fiber/Epoxy Composites using Micromechanical Test and Acoustic Emission with PZT and PVDF Sensors (PZT 및 PVDF 센서에 따른 음향방출과 Micromechanical 시험법을 이용한 단일 Basalt 섬유 강화 에폭시 복합재료의 비파괴 손상감지능 평가)

  • Kim, Dae-Sik;Park, Joung-Man;Jung, Jin-Kyu;Kong, Jin-Woo;Yoon, Dong-Jin
    • Composites Research
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    • v.17 no.4
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    • pp.61-67
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    • 2004
  • Nondestructive damage sensitivity on single-basalt fiber/epoxy composites was evaluated by micromechanical technique and acoustic emission (AE). Piezoelectric lead-zirconate-titanate (PZT), polyvinylidene fluoride (PVDF) and poly(vinylidene fluoride-trifluoroethylene) (P(VDF-TrFE)) copolymer were used as AE sensor, respectively. In single-fiber composite, the damage sensing with different sensor types were compared to each other. Piezoelectric PVDF polymer sensor was embedded in and attached on the composite, whereas PZT sensor was only attached on the surface of specimen. In case of embedded polymer sensors, responding sensitivity was higher than that of the attached case. It can be due to full constraint inside specimen to transfer elastic wave coming from micro-deformation. For both the attached and the embedded cases, the sensitivity of P(VDF-TrFE) sensor was almost same as that of conventional PVDF sensor.