• 제목/요약/키워드: AE sensor

검색결과 306건 처리시간 0.027초

요동형 공구와 AE센서를 이용한 연마면 향상에 관한 연구 (A study on the improvement of polishing surface using Oscillation-type tool and AE sensor)

  • 김정욱;김성렬;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1682-1687
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    • 2003
  • Die polishing technology is very critical to determine quality and performance of the final products. Generally, the rotation-type tool is used most widely in the polishing process. However it is difficult to make the mirror surface, because the method using the rotation-type tool causes a lot of tiny scratch on the polished surface. This paper proposes a new method using the oscillation-type tool that reduces the scratch and improves the surface roughness. As result. the mirror surface was able to obtain by using the oscillation-type tool. AE is known to be closely related to material removal rate(MRR). As the surface is rougher, MRR gets larger and AE increase. The surface roughness can be indirectly estimated using the AE signal measured during automatic die polishing process. In this study. an AE sensor based monitoring system was developed to investigate the relation the level of AE RMS with the surface roughness during polishing process.

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AE센서를 이용한 유중 코로나방전점 위치 및 주파수 영역 검출 (Location and Frequency Domain Detection of Corona Discharge Point in Oil Using AE Sensor)

  • 이상우;김성훈;김인식;김기채;박원주;이광식;이동인
    • 한국조명전기설비학회:학술대회논문집
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    • 한국조명전기설비학회 1999년도 학술대회논문집-국제 전기방전 및 플라즈마 심포지엄 Proceedings of 1999 KIIEE Annual Conference-International Symposium of Electrical Discharge and Plasma
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    • pp.127-131
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    • 1999
  • In this paper, using a wide-band AE sensor with the frequency range from 100[kHz], the frequency spectra of AE signals generated from the corona discharges of the needle-plane electrode was analyzed to determine the proper ultrasonic sensor. We also examined the relationship between the magnitude of corona discharge and the magnitude of AE signals in peak-to-peak value under the application of 60[Hz] AC high-voltage in oil. From these results, the main frequency spectra of AE signals emitted from the corona discharges of the needle-plane gap were found to be 130[kHz] by the fast fourier transform. The magnitude of AE signals was proportional to the magnitude of corona discharge and discharge current pulse with increasing the applied voltages. Also the detection of corona discharge point location by AE signals was found to be possible by using two sensors.

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Frequency characteristic analysis on acoustic emission of mortar using cement-based piezoelectric sensors

  • Lu, Youyuan;Li, Zongjin
    • Smart Structures and Systems
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    • 제8권3호
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    • pp.321-341
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    • 2011
  • Acoustic emission (AE) monitoring was conducted for mortar specimens under three types of static loading patterns (cubic-splitting, direct-shear and pull-out). Each of the applied loading patterns was expected to produce a particular fracture process. Subsequently, the AEs generated by various fracture or damage processes carried specific information on temporal micro-crack behaviors of concrete for post analysis, which was represented in the form of detected AE signal characteristics. Among various available characteristics of acquired AE signals, frequency content was of great interest. In this study, cement-based piezoelectric sensor (as AE transducer) and home-programmed DEcLIN monitoring system were utilized for AE monitoring on mortar. The cement-based piezoelectric sensor demonstrated enhanced sensitivity and broad frequency domain response range after being embedded into mortar specimens. This broad band characteristic of cement-based piezoelectric sensor in frequency domain response benefited the analysis of frequency content of AE. Various evaluation methods were introduced and employed to clarify the variation characteristics of AE frequency content in each test. It was found that the variation behaviors of AE frequency content exhibited a close relationship with the applied loading processes during the tests.

다양한 센서 신호를 이용한 복합적층판의 고속충격 손상 특성 연구 (Study on the Damage Characteristics Under the High-Velocity Impact of Composite Laminates Using Various Sensor Signals)

  • 조상규;김인걸;이석제;유원영
    • Composites Research
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    • 제24권6호
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    • pp.49-55
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    • 2011
  • 복합재는 금속보다 높은 비강성과 비강도를 갖는 장점 때문에 군용기와 민항기의 주요 구조물로 사용이 증대되고 있다. 하지만 복합재의 기계적인 특성은 충격에 의해 심각하게 저하된다. 특히, 우박, 고속 택싱에 의한 파편과의 고속 충격은 작은 질량임에도 불구하고 구조물과 서브시스템에 심각한 손상을 줄 수 있다. 그러나 한 가지 센서 또는 기존의 기법을 사용하여 복합재의 손상을 탐지하기는 쉽지 않다. 본 논문에서는 복합적층판의 고속충격에 의한 손상 개시와 전파를 모니터링하기 위해 PVDF 센서와 AE 센서를 사용하였다. 센서 신호를 분석하기 위해 웨이블릿 변환을 사용하였다. 충격에너지가 증가할수록 고주파 신호가 증가하였고 PVDF 센서와 AE 센서 신호에서 유사한 경향을 알 수 있었다. 결과적으로 복합적층판의 고속충격손상을 감지하고 특성화하는 다양한 센싱 기법을 제시하였다.

AE센서에 의한 다중 절삭트러블 감시에 관한 연구 (A Study on the Monitoring of multi-Cutting Troubles Using an AE Sensor)

  • 원종식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.39-45
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    • 2000
  • This paper describes the fundamental investigations on the in-process monitoring techniques focused on Acoustic Emission(AE) based on analytical method. Experiments were conducted on a CNC lathe using conventional carbide insert tools under various cutting conditions. As the result of this study a suggestion is given about the multi-purpose use of AE-signals detected with a single sensor for the monitoring of tool wear, built-up edge and chatter vibration in turning process.

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최적 금형연마 가공을 위한 센서 정보 통합 전문가 시스템 개발 (Development of a Sensor Information Integrated Expert System for Optimizing Die Polishing)

  • 김화영
    • 한국생산제조학회지
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    • 제9권1호
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    • pp.128-135
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    • 2000
  • This paper presents a polishing expert system integrated with sensor information which can modify the polishing sequence and conditions initially determined by the system depending on the on-site polishing status. A practical system using AE sensor to detect the on-line polishing status is developed for the rotational polishing and the smoothly curved sur-face. Database and knowledge base for polishing processes are established by using the results of experiments and also expert's experience. Evaluations are performed for a die of headlight lamp by using both the sensor integrated expert sys-tem and the expert system without sensor. The test results show that the sensor integrated expert system provides more optimal polishing conditions since the proposed system takes advantage of on-line sensor information.

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부분방전 전하량에 따른 음향방출 센서의 응답특성 (Response Characteristics of Acoustic Emission Sensor according to Partial Discharge Quantities)

  • 정영호
    • 한국전기전자재료학회논문지
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    • 제23권5호
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    • pp.383-387
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    • 2010
  • The response characteristics of AE (acoustic emission) sensors with a coupled vibration mode and a non-coupled vibration mode were investigated according to PD(partial discharge) quantities in XLPE (cross linked polyethylene) sheets and craft papers immersed in insulating oil. The response voltages of a coupled vibration mode AE sensor were linearly proportional to the PD quantities up to 1,000 pC in XLPE sheets, while a non-coupled vibration mode AE sensor did not show the similar linearity. In case of a test of craft papers immersed in insulating oil, a linearity between response voltages and PD quantities was observed up to 550 pC, but after that, similar linearity between response voltage of any types of AE sensor and PD quantities was not shown.

내장형 절삭력센서와 AE 센서를 이용한 인-프로세스 공구파괴 검출에 관한 연구

  • 최덕기;박동삼;주종남;이장무
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.344-348
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    • 1992
  • This paper presents a new methodology for on-line tool breakage detection by sensor fusion concept of an acoustic-emission (AE) sensor. A built-in piezoelectric force sensor was used to measure cutting force instead of a tool dynamometer to preserve the machine tool dynamics. he sensor was inserted in the tool turret housing of an NC lathe. FEM analysis was carried out to locate the most sensitive position for the sensor. When a tool is broken, the explicit changes of signals' pattern take place. A burst-type AE signal increases abruptly. Followingly, a cutting force drops significantly. Therefore a burst of AE signal is used as a triggering signal to inspect the following cutting force. Significant drop of cutting force is utilized to detect tool breakage. The algorithm was implemented in a DSP board for in-process tool breakage detection. The proposed monitoring system was capable of a good applicable tool breakage detection.

AE Sensor를 적용한 C-GIS내의 PD 특성 (PD Characteristics in C-GIS Using AE Sensor)

  • 이용희;신양섭;장수형;서정민;이용희;임기조
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2002년도 하계학술대회 논문집 C
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    • pp.1652-1654
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    • 2002
  • The defects making partial discharge(PD) in a C-GIS(Cubicle Insulated Switchgear) initiate acoustic wave which can be detected using acoustic emission sensor placed outside or inside the C-GIS enclosure. In this paper, partial discharge property for 2 locations for AE sensor and 3 locations for defects in C-GIS are presented and PD waveforms were analyzed by PRPDA(Partial Resolved Partial Discharge Analysis). As a result, using post amplifier having gain of 10,000 and band pass filter having $20kHz{\sim}300kHz$, resolution of waveforms AE sensor signal by detected was good. Noise level was about 80 mV.

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AE 센서 부착법에 따른 치아/복합레진의 파괴 신호 분석 (Analysis of Fracture Signals from Tooth/Composite Restoration According to AE Sensor Attachment)

  • 구자욱;최낙삼
    • 비파괴검사학회지
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    • 제31권5호
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    • pp.500-507
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    • 2011
  • 본 연구에서는 치아 시편에 AE 센서를 직접 부착하는 방법과 웨이브 가이드(waveguide)를 사용하는 방법을 이용하여 치아에 충전된 치과용 복합레진의 광중합 수축에 따른 AE 신호를 검출하여 해석하였다. PMMA, 스테인리스 스틸, 인간 치아 시편을 사용하여 AE hit와 AE 진폭(amplitude) 거동을 비교하였다. 웨이브 가이드를 사용한 경우 전파 중에 발생하는 반사파에 의한 파형의 변형으로 진폭 및 hit 수의 감소가 나타났으나, 시편의 재질에 따른 신호의 발생빈도와 1차 중심주파수의 대역은 웨이브 가이드 사용 여부에 따라 차이가 없었다.