• 제목/요약/키워드: AE counts

검색결과 122건 처리시간 0.023초

摩擦熔接機械 의 自動생산品質制御 實時間 評價 (Real-time evaluation of automatic production quality control for friction welding machine)

  • 오세규;임우조;김형자
    • 대한기계학회논문집
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    • 제9권6호
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    • pp.757-766
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    • 1985
  • 본 연구에서는 기계공업 분야에서 많이 이용되는 구조용 합금강인 Cr-Mo강 (SCM4)과 쾌삭강(SUM31, SUM24L)과의 이종강봉 마찰용접에서 소성변형중에 발생된 초 기 AE량과 용접 품질(강도)제어 사이에 역시 정량적 상관성이 성립함을 용접 회전수, 용접에너지, 용접 업셋 및 용접 시간 등을 매개 변수로 하여 실험과 계산을 통해 입증 하고, 이를 상관식의 95% 신뢰성을 확인한 후, 본 연구의 최종 목적으로서, 마찰용접 평가의 자동화가 이루어지게 하였다.

음향방출을 이용한 탄소섬유강화 플라스틱의 손상 평가에 관한 연구 (A Study on the Damage Estimation of CFRP using Acoustic Emission)

  • 이장규;박성완;김봉각
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 추계학술대회
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    • pp.307-312
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    • 2003
  • The object of this study is to investigate a damage estimation of single edge cracked tensile specimens ($2_a$/W) as a function of acoustic emission (AE) according to the unidirectionally oriented carbon/epoxy composites, CFRP AE signals were analyzed and classified 3 regions by event counts, energy and amplitude for coressponding applied load. On tensile loading and using the results of the AE analysis, it was found that the event counts, cumulative counts or energy, and amplitude distributions useful for the prediction of damage failure.

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강재 변형과정에서 음향방출잡음제거와 신호특성에 관한 연구 (Study on Filtering Method of Acoustic Emission and Characteristic of Signals for the Deformation Process of Steel)

  • 나의균;오석형;이상근
    • 동력기계공학회지
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    • 제13권4호
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    • pp.43-48
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    • 2009
  • The purpose of this study is to show how to eliminate the noises and to obtain the data related with the relationship between AE signal characteristics and mechanical behaviors for the pressure vessel steel. Various kinds of noises are introduced into the AE data in the course of experiments. Accordingly, real AE data have to be obtained after tests. AE test was carried out under four point bending load. Among AE signals, counts and signal strength are used to find out the differences of AE characteristics between the basemetal and weldment. After tests, this paper shows the procedures of filtering the noises against basemetal of the pressure vessel steel to obtain the real data around crack tip. Relationships between plastic zone size and cumulative AE counts are shown also. AE signals were absent within an elastic region, regardless of the specimens. Most of AE signals are produced in the process of plastic deformation. The deformation and fracture modes of basemetal and weldment are quiet different.

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패턴인식을 이용한 고장력강의 용접 구조건전성 평가에 대한 음향방출 사례연구 (Acoustic Emission Studies on the Structural Integrity Test of Welded High Strength Steel using Pattern Recognition)

  • 김길동;이장규
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2008년도 춘계학술대회
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    • pp.185-196
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    • 2008
  • The objective of this study is to evaluate the mechanical behaviors and structural integrity of the weldment of high strength steel by using an acoustic emission (AE) techniques. Simple tension and AE tests were conducted against the 3 kind of welding test specimens. In order to analysis the effectiveness of weldability, joinability and structural integrity, we used K-means clustering method as a unsupervised learning pattern recognition algorithm for obtained multivariate AE main data sets, such as AE counts, energy, amplitude, hits, risetime, duration, counts to peak and rms signals. Through the experimental results, the effectiveness of the proposed method is discussed.

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선외기 샤프트용 재료의 마찰용접에 관한 연구 (Study on Friction Welding of SUS431 and SCM21 for External Shaft of Ship)

  • 오세규;이종환;배명주;오명석
    • Journal of Advanced Marine Engineering and Technology
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    • 제17권4호
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    • pp.38-48
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    • 1993
  • A study on friction welding of stainless steel bar(SUS431) to chrome molybdenum steel bar(SCM21) was accomplished experimentally through analysis for relations among friction welding conditions, tension test, hardness test, microstructure test and acoustic emission test. The results obtained are summarized as follows ; 1. Through friction welding of SUS431 bar to SCM21 bar, the optimum welding condition by considering on strength and toughness was found to be the range of heating time of 3-5 sec when the number of rotating speed of 2000rpm, heating pressure of 10kg/$mm^2$, and upsetting time of 4 sec. 2. Quantitative ralationship was identified between heating time($T_1$, sec) and tensile strength (${\sigma},\;kgf/mm^2$) of the friction welded joint and the relation equation is $\sigma$=52.62$T_1{^{0.06}}$. 3. Through AE test, quantitative relationship was confirmed between heating time($T_1$, sec) and total AE(N, counts) during welding, and the relation is computed as follows ; N=30413.6$e^{0.06T1}$. 4. It was confirmed that the quantitative ralationship exists between the tensile strength of the welded joints and AE cumulative counts. And the relation is computed as the following ; ${\sigma}$=16.37(ln N)- 116.4. 5. When ONZ=36500-41500 counts by $OT_1Z$=3~5sec, it was identified by experiment that the range of welded joint tensile strength is 55.6-57.7kgf/$mm^2$/ whose joint efficiency is more than 100%, and it was experimentally confirmed that the real-time nondestructive quality(strength) evaluation for the friction welded joints could be possible by acoustic emission technique.

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압력용기용 고온재의 이종재 마찰용접과 AE평가 (Dissimilar Friction Welding of Elevated Temperature Materials for Pressure Vessels and Its AE Evaluation)

  • 공유식;이연탁;유인종;오세규;임만배
    • 동력기계공학회지
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    • 제6권1호
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    • pp.68-73
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    • 2002
  • An opportunity to use the elevated temperature has been recently increasing in various elements of heat facilities or machines such as heat exchanger tubes, pressure vessels, engines of aircraft, boilers and turbines in power plants, and nuclear reactor components, etc. as machinery industry develops. Thus, the development of such elevated-temperature heat-resisting materials and the studies on their elevated-temperature materials friction welding, creep design and analysis have been considered as an important and needful fact. In this paper, friction welding optimization for 1Cr0.5Mo to STS304 and AE applications for the weld quality evaluation were investigated. The important results of this study are as follows : The techniques for dissimilar friction welding optimization of the elevated temperature materials 1Cr0.5Mo and STS304 and its real-time weld quality evaluation by AE were developed, considering on both strength and toughness. Quantitative relationship was identified among welding condition, weld quality and cumulative AE counts.

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패턴인식을 이용한 고장력강의 용접 구조건전성 평가에 대한 음향방출 사례연구: 인장시험을 중심으로 (Acoustic Emission Studies on the Structural Integrity Test of Welded High Strength Steel using Pattern Recognition: Focused on Tensile Test)

  • 김길동;이장규
    • 대한안전경영과학회지
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    • 제10권4호
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    • pp.127-134
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    • 2008
  • The objective of this study is to evaluate the mechanical behaviors and structural integrity of the weldment of high strength steel by using an acoustic emission (AE) techniques. Monotonic simple tension and AE tests were conducted against the 3 kinds of welded specimen. In order to analysis the effectiveness of weldability, joinability and structural integrity, we used K-means clustering method as a unsupervised learning pattern recognition algorithm for obtained multi-variate AE main data sets, such as AE counts, energy, amplitude, hits, risetime, duration, counts to peak and rms signals. Through the experimental results, the effectiveness of the proposed method is discussed.

물 스트레스를 받는 속씨식물과 겉씨식물에서 검출된 음향방출의 신호특성 (Signal Characteristics of Acoustic Emission from Angiosperm and Gymnosperm by the Water Stress)

  • 남기우
    • 비파괴검사학회지
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    • 제23권5호
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    • pp.480-487
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    • 2003
  • 식물의 환경제어 향상을 위하여, 비파괴적인 방법을 사용하여 식물의 신호 특성이 연구되고 있다. 본 연구에서는 속씨식물과 겉씨식물에서 검출되는 음향방출 신호에 미치는 물 스트레스의 영향에 대하여 검토하였다. 낮 시간의 음향방출 신호는 밤 시간 보다 훨씬 많았으며, 낮 시간의 신호는 식물의 물 스트레스에 의해서 발생한 것으로 판단된다. 속씨식물과 겉씨식물은 음향 신호의 강한 주파수 대역이 다르게 나타났으며, 실외에서 검출한 식물의 음향 신호 주파수는 동일한 식물을 사용하여 실내에서 검출한 신호의 주파수 범위와 일치하였다.

복합재료의 열-음향방출거동 (Thermo-Acoustic Emission Behavior of Composites)

  • 김영복;우성충;최낙삼
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.111-115
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    • 2001
  • Thermo-acoustic emission (AE) from composite laminates under the repetitive thermal cyclic loads have been quantitatively analyzed in consideration of AE source mechanisms. The repetitive thermal load brought about a large reduction, i.e. an exponential decrease in AE total ringdown counts and AE amplitudes. It was thought that generation of thermo-AE during the first thermal cycle was not caused by crack propagation but by secondary microfracturing due to abrasive contact between crack surfaces.

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