• 제목/요약/키워드: AE RMS value

검색결과 21건 처리시간 0.025초

동적 절삭과정에서 AE 신호의 특성에 관한 연구 (A study on the characteristics of acoustic emission signal in dynamic cutting process)

  • 김정석;강명창;김덕환
    • 한국정밀공학회지
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    • 제11권4호
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    • pp.69-76
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    • 1994
  • AE(Acoustic Emission) signal is correlated to workpiece material, cutting conditions and tool geometry during metal cutting. The relationship between AE signal and cutting parameters can be obtained by theoretical model and experiments. The value of CR(Count Rate) is nearly constant in stable cutting, but when the chatter vibration occours, the value of CR is rapidly increased due to the vibration deformation zone. By experimental signal processing of AE, it is more effective than by RMS(Root Mean Square) measurement to detect the threshold of chatter vibration by CR measurement.

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난삭재인 SKD11의 정면밀링 가공시 절삭특성에 관한 연구 (A Study on the Cutting Characteristics in the Machining of SKD11 by Face Milling)

  • 김형석;문상돈;김태영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.73-78
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    • 1994
  • Wear and fracture mode of ceramic tool for hardened SKD11 steel was investigated by face milling in this study. The cutting force and Acoustic Emission(AE) signal were utilized to detect the wear and fracture of ceramic tool. The following conclusions were obtained : (1) The wear and fracture modes of ceramic tool are characterized by three types: \circled1wear which has normal wear and notch wear, \circled2 wear caused by scooping on the rake face, \circled3 large fracture caused by thermal crack in the rake face. (2) The wear behaviour of ceramic tool can be detected by the increase of mean cutting force and the variation of the AE RMS voltage. (3) The catastrophic fracture of ceramic tool can be detected by the cutting force(Fz-component). (4) As the hardness of work material increased, Acoustic Emission RMS value and mean cutting force(Fz) increased linearly, but the tool life decreased.

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밀링 공구마멸과 치핑의 검출을 위한 음향방출 이용에 관한 연구 (A Study on the Application of Acoustic Emission Measurement for the In-process Detection of Milling Tools' Wear and Chipping)

  • 윤종학;강명순
    • 비파괴검사학회지
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    • 제11권1호
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    • pp.31-37
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    • 1991
  • Acoustic emission(AE) signals detected during metal cutting were applied as the experimental test to sensing tool wear and chipping on the NC vertical milling machine. The in-process detection of cutting tool wear including chipping, cracking and fracture has been investigated by means of AE in spite of vibration or noise through intermittent metal cutting, then the following results were obtained 1) When the tool wear is increased suddenly, or the amplitude of AE signals changes largely, it indicates chipping or breaking of the insert tip. 2) It was confirmed that AE signal is highly sensitive to the cutting speed and tool wear. 3) At the early period of cutting, the wear were large and RMS value increased highly by the influence of minute chipping and cracking, etc. Therefore, the above situations should be considered for the time when the tool would be changed.

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음향방출기법을 이용한 원전 고온 고압 배관의 누설 특성 평가에 관한 연구 (A Study on the Leakage Characteristic Evaluation of High Temperature and Pressure Pipeline at Nuclear Power Plants Using the Acoustic Emission Technique)

  • 김영훈;김진현;송봉민;이준현;조윤호
    • 비파괴검사학회지
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    • 제29권5호
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    • pp.466-472
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    • 2009
  • 고온, 고압의 원자력 배관 누설 판별을 위해 음향방출기법(AE)을 이용한 누설감지 시스템인 ALMS 기법이 적용되고 있다. 이 시스템은 단지 AE 센서로 전해진 신호의 RMS값을 이용하여 누설의 유무만을 판단할 뿐, 누설 발생시 누설부의 크기나 형태를 평가하는 것에는 어려움이 있었다. 따라서 본 논문에서는 이러한 문제를 해결하기 위하여 AE센서와 가속도센서를 동시에 이용한 이중 센서 시스템을 제안하였다. 빠른 학습 속도와 정확성을 위해 Levenberg-Marquardt 학습 알고리즘을 이용한 인공신경회로망을 적용시키고, 이를 통해 신뢰성 있는 분석 결과를 얻을 수 있다. 배관내 압력과 누설부의 크기와 모양에 따른 실험신호들을 학습시키고 그 판별 정확성을 확인하였다. 추가적으로 배관 두께에 따라 발생하는 파(wave)의 종류와 특성이 달라지는 것을 이론과 실험을 통하여 알아보았다.

음향 방출법에 의한 공작기계 기어상자의 결함 검출 (Fault Detection of the Machine Tool Gearbox using Acoustic Emission Methodof)

  • 김종현;김원일
    • 한국기계가공학회지
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    • 제11권4호
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    • pp.154-159
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    • 2012
  • Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

패턴인식기법을 이용한 공구마멸상태의 분류 (The Classification of Tool Wear States Using Pattern Recognition Technique)

  • 이종항;이상조
    • 대한기계학회논문집
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    • 제17권7호
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    • pp.1783-1793
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    • 1993
  • Pattern recognition technique using fuzzy c-means algorithm and multilayer perceptron was applied to classify tool wear states in turning. The tool wear states were categorized into the three regions 'Initial', 'Normal', 'Severe' wear. The root mean square(RMS) value of acoustic emission(AE) and current signal was used for the classification of tool wear states. The simulation results showed that a fuzzy c-means algorithm was better than the conventional pattern recognition techniques for classifying ambiguous informations. And normalized RMS signal can provide good results for classifying tool wear. In addition, a fuzzy c-means algorithm(success rate for tool wear classification : 87%) is more efficient than the multilayer perceptron(success rate for tool wear classification : 70%).

슬롯형상의 연삭숫돌에 의한 평면연삭가공 (Surface Grinding Process by Slot-shaped Grinding Wheel)

  • 왕덕현
    • 한국생산제조학회지
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    • 제8권1호
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    • pp.52-59
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    • 1999
  • An experimental study on the grinding temperature, surface roughness and Acoustic Emission(AE) signals was conducted with different shapes of wheel. The grinding characteristics for slotted shapes of wheel changed by width and helical angle, were compared with those by general one. Lower grinding temperature was obtained for 30$^{\circ}$helical angle with 10mm width and Root Mean square(RMS) values of AE signals were lower for slotted shapes rather than general one. Surface roughness characteristics of slotted shapes found to be rough but the value of roughness for 45$^{\circ}$helical angel with 6mm width, represented to similar tendency general one.

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슬롯형 숫돌에 의한 연삭가공성 평가 (A Estimation of Grinding-Processing by Slotted Wheel)

  • 강신엽;왕덕현;이윤경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.832-836
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    • 1997
  • An experimental study on the grinding temperature, surface roughness and Acoustic Emission(AE) signal was conducted with different shapes of wheel. The grinding characteristics by slotted shapes of wheel changed by width and helical angle,were compared with those by general one. Lower grinding temperature was obtained for 30 .deg. helical angel with 10mm width and Root Mean Square(RMS) values of AE signals were lower for slotted shapes rather than general one. Surface roughness characteristic of slotted shapes found to be rough,but the value of roughness for 45 .deg. helical angel with 6mm width, represented to similar tendency general one.

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웨이블릿변환이 접목된 포락처리를 이용한 저속 회전하는 구름요소베어링 결함 진단 (Low Speed Rolling Bearing Fault Detection Using AE Signal Analyzed By Envelop Analysis Added DWT)

  • 김병수;김원철;구동식;김재구;최병근
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권5호
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    • pp.672-678
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    • 2009
  • Acoustic Emission (AE) technique is a non-destructive testing method and widely used for the early detection of faults in rotating machines in these days, because the sensitivity of AE transducers is higher than normal accelerometers. So it can detect low energy vibration signals. The faults in the rotating machines are generally occurred at bearings and gearboxes which are the principal parts of the machines. It was studied to detect the bearing faults by envelop analysis in several decade years. And the researches showed that AE had a possibility of the application in condition monitoring system(CMS) using the envelope analysis for the rolling bearing. And peak ratio (PR) was developed for expression of the bearing condition in condition monitoring system using AE. Noise level is needed to reduce to take exact PR value because the PR is calculated from total root mean square (RMS) and the harmonics peak levels of the defect frequencies of the bearing. Therefore, in this paper, the discrete wavelet transform (DWT) was added in the envelope analysis to reduce the noise level in the AE signals. And then, the PR was calculated and compared with general envelope analysis result and the result of envelope analysis added the DWT. In the experiment result about inner fault of bearing, defect frequency was difficult to find about only envelop analysis. But it's easy to find defect frequency after wavelet transform. Therefore, Envelop analysis added wavelet transform was useful method for early detection of default in signal process.

Estimation of Polarization Ratio for Sea Surface Wind Retrieval from SIR-C SAR Data

  • Kim, Tae-Sung;Park, Kyung-Ae
    • 대한원격탐사학회지
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    • 제27권6호
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    • pp.729-741
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    • 2011
  • Wind speeds have long been estimated from C-band VV-polarized SAR data by using the CMOD algorithms such as CMOD4, CMOD5, and CMOD_IFR2. Some SAR data with HH-polarization without any observations in VV-polarization mode should be converted to VV-polarized value in order to use the previous algorithms based on VV-polarized observation. To satisfy the necessity of polarization ratio (PR) for the conversion, we retrieved the conversion parameter from full-polarized SIR-C SAR image off the east coast of Korea. The polarization ratio for SIR-C SAR data was estimated to 0.47. To assess the accuracy of the polarization ratio coefficient, pseudo VV-polarized normalized radar cross section (NRCS) values were calculated and compared with the original VV-polarized ones. As a result, the estimated psudo values showed a good agreement with the original VV-polarized data with an root mean square error by 0.99 dB. We applied the psudo NRCS to the estimation of wind speeds based on the CMOD wind models. Comparison of the retrieved wind field with the ECMWF and NCEP/NCAR reanalysis wind data showed relatively small rms errors of 1.88 and 1.91 m/s, respectively. SIR-C HH-polarized SAR wind retrievals met the requirement of the scatterometer winds in overall. However, the polarization ratio coefficient revealed dependence on NRCS value, wind speed, and incident angle.