• 제목/요약/키워드: AE Parameters

검색결과 417건 처리시간 0.027초

연마가공감시를 위한 AE와 연마파라미터의 관계 (Relation of AE and Polishing Parameters for Polishing Process Monitoring)

  • 김화영;김정욱;윤항묵;안중환;김성렬
    • 한국정밀공학회지
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    • 제22권10호
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    • pp.90-98
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    • 2005
  • A monitoring system is necessary to make the polishing process more reliable in order to ensure the high quality and performance of the final products. Generally, AE (Acoustic Emission) is known to be closely related to the material removal rate (MRR). As the surface becomes rougher, the MRR and AE increase. Therefore, the surface roughness can be indirectly estimated using the AE signal measured during the polishing. In this study, an AE sensor-based monitoring system was fabricated to detect the very small AE signal resulting from the friction between a tool and a workpiece during polishing. The performance of this monitoring system was estimated according to polishing conditions, the relation between the level of the AE RMS and the surface roughness during the polishing was investigated.

응력확대계수와 음향방출 변수를 이용한 피로균열 거동 연구 (Study on the Fatigue Crack Behavior by the Stress Intensity Factor and AE Parameters)

  • 윤동진;정중채;박휘립;김기복;이승석
    • 비파괴검사학회지
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    • 제20권5호
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    • pp.412-423
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    • 2000
  • 응력확대계수와 음향방출 발생 관계를 이용해 균열 길이 및 균열 검출 능력을 평가할 수 있는 새로운 접근 방법을 파괴역학적인 관점에서 제시하였다. 이를 위해 강 교량 부재인 SWS 490B 강의 피로 균열 활동도를 음향방출 시험을 통해 관찰하였다. 표준 CT 시편에 대한 피로균열 진전 시 AE 특성을 관찰하는 실험을 진행하였으며, 기존의 AE 파라미터 분석은 물론 응력확대계수와 AE 발생거동 사이의 관계를 논의하였다. CT 시편 실험 결과에서 균열 성장 길이, AE 최대진폭, AE 에너지, AE hit 발생율 등과 같은 특정 변수들은 응력확대계수 값이 증가함에 따라 이들 값도 증가하는 경향을 나타내었다. 또한 피로사이클 수에 따른 AE 에너지의 변화는 균열진전에 대한 활동성을 평가하는데 사용되는 효과적인 변수중의 하나임을 보여 주었으며, AE 에너지 분석은 균열 활동도와 AE 변수 사이의 관계를 평가하는데 사용될 수 있을 것으로 판단된다.

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해양차량 경량화용 마그네슘합금의 마찰용접 및 AE 특성 (Friction Welding and AE Characteristics of Magnesium Alloy for Lightweight Ocean Vehicle)

  • 공유식;이진경;강대민
    • 한국해양공학회지
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    • 제25권6호
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    • pp.91-96
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    • 2011
  • In this paper, friction welded joints were constructed to investigate the mechanical properties of welded 15-mm diameter solid bars of Mg alloy (AZ31B). The main friction welding parameters were selected to endure reliable quality welds on the basis of visual examination, tensile tests, impact energy test, Vickers hardness surveys of the bonds in the area and heat affected zone (HAZ), and macrostructure investigations. The study reached the following conclusions. The tensile strength of the friction welded materials (271 MPa) was increased to about 100% of the AZ31B base metal (274 MPa) under the condition of a heating time of 1 s. The metal loss increased lineally with an increase in the heating time. The following optimal friction welding conditions were determined: rotating speed (n) = 2000 rpm, heating pressure (HP) = 35 MPa, upsetting pressure (UP) = 70 MPa, heating time (HT) = 1 s, and upsetting time (UT) = 5 s, for a metal loss (Mo) of 10.2 mm. The hardness distribution of the base metal (BM) showed HV55. All of the BM parts showed levels of hardness that were approximately similar to friction welded materials. The weld interface of the friction welded parts was strongly mixed, which showed a well-combined structure of macro-particles without particle growth or any defects. In addition, an acoustic emission (AE) technique was applied to derive the optimum condition for friction welding the Mg alloy nondestructively. The AE count and energy parameters were useful for evaluating the relationship between the tensile strength and AE parameters based on the friction welding conditions.

음향방출(音響放出)에 의한 배관계(配管系)의 누출방지(漏出防止)에 관한 연구(硏究) (Study on Leak Detection of the Pipeline System by Acoustic Emission)

  • 윤동진;김철중
    • 비파괴검사학회지
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    • 제7권1호
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    • pp.7-17
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    • 1987
  • Leak detection testing for the pipeline system was performed by the acoustic emission method. It was found that the detected signal spectrum was influenced by the frequency response of sensors and pressure changes. AE parameters and frequency spectrum distributions were used to analyze the leak signals. The slope rise time of AE parameters were the important factors for distinguishing leak signals. The amplitude of leak signal was more affected by the changes of leak, rate and pressure than those of leak type.

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센서 융합을 이용한 MAF 공정 특성 분석 (Characterization of Magnetic Abrasive Finishing Using Sensor Fusion)

  • 김설빔;안병운;이성환
    • 대한기계학회논문집A
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    • 제33권5호
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    • pp.514-520
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    • 2009
  • In configuring an automated polishing system, a monitoring scheme to estimate the surface roughness is necessary. In this study, a precision polishing process, magnetic abrasive finishing (MAF), along with an in-process monitoring setup was investigated. A magnetic tooling is connected to a CNC machining to polish the surface of stavax(S136) die steel workpieces. During finishing experiments, both AE signals and force signals were sampled and analysed. The finishing results show that MAF has nano scale finishing capability (upto 8nm in surface roughness) and the sensor signals have strong correlations with the parameters such as gap between the tool and workpiece, feed rate and abrasive size. In addition, the signals were utilized as the input parameters of artificial neural networks to predict generated surface roughness. Among the three networks constructed -AE rms input, force input, AE+force input- the ANN with sensor fusion (AE+force) produced most stable results. From above, it has been shown that the proposed sensor fusion scheme is appropriate for the monitoring and prediction of the nano scale precision finishing process.

암반비탈면 붕괴시 예측가능한 AE의 적용성에 관한 연구 (Applicability of AE for the Prediction of Rock Slope Failure)

  • 이동근;김연중;김석천;천병식
    • 한국지반공학회논문집
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    • 제27권1호
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    • pp.25-34
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    • 2011
  • 비탈면의 계측은 현장 접근성이 떨어지고 장기적인 계측이 어려워 이론적이거나 경험에 의존하는 것이 일반적이기 때문에 재난, 재해에 대한 조짐을 예측하기란 매우 어려운 실정이다. 따라서 본 논문에서는 비탈면의 붕괴를 예측하는 효과적인 방법과 현장 적용성에 대한 내용을 실험적 연구를 실시한 내용을 다루었다. 비탈면의 붕괴를 예측하는 방법은 재료의 파괴시 발생되는 음파를 WEAD라 불리는 AE센서를 이용하여 지반분야에 적용함으로써 비탈면의 붕괴를 예측 할 수 있었다. 비탈면 붕괴시 발생되는 AE파라미터는 전단 실험과 휨 실험을 실시하여 확보하였고 이를 토대로 파괴기준을 마련하였다. 시험시공은 비탈면 붕괴이력이 있고 붕괴가능성이 존재하는 비탈면에 적용해 보았고 실험결과 AE파라미터는 파괴기준에 넘지 않아 안정한 것으로 나타났으며 실제 비탈면의 붕괴 증후는 없는 것으로 나타나 적용성이 우수한 것으로 분석되었다.

음향방출 신호를 이용한 압력용기의 누설 검사기법 개발 (Leak Detection Technique of Pressure Vessel Using Acoustic Emission Signal)

  • 이성재;정연식;강명창;김정석
    • 한국공작기계학회논문집
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    • 제13권4호
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    • pp.95-99
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    • 2004
  • In this study, the leak detection technique of pressure vessel by using acoustic emission(AE) signal is suggested experimentally. The leak of pressure vessel is located at the welding line due to welding defects. we measured the AE signal using Rl5I sensor, and examined the AE parameters in leak condition. It is investigated that the mean value of AE signal is dependent on leak source location. So the absolute mean value of AE signal is adopted as dominant AE parameter. We proposed leak detection algorithm using AE signal mean value for monitoring the leak source location.

마황성분 체중감량 한약제제가 심혈관계에 미치는 영향: 3차원 맥영상 검사 연구 (Hemodynamic Effects of Herbal Prescription Containing Ephedra on Weight Loss: A 3-Dimensional Radial Pulse Tonometry Device Study)

  • 강희정;구태훈;김경철
    • 한방비만학회지
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    • 제23권1호
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    • pp.28-41
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    • 2023
  • Objectives: This study was aimed to evaluate the hemodynamic feasibility using pulse parameters as a way to establish safe dose guidelines for herbal prescription containing Ephedra herb (Ephedra intermedia Schrenk & C.A.Mey) on weight loss, and to provide a foundation for developing evidence-based guidelines for clinical use. Methods: Forty-two volunteers were recruited to participate in a study examining the changes in pulse wave characteristics following the ingestion of Gambi-hwan, a herbal prescription containing ephedra, over a period of 4 weeks, and pulse wave measurements were taken before and after the administration. Pulse wave parameters were measured in this study using a 3-dimensional radial pulse tonometry device (DMP-Lifeplus). In addition, questionnaire, blood pressure, temperature, and body composition were also measured as secondary measures. Results: Fifteen minutes after administration of Gambi-hwan, the non-adverse event group (non-AE) exhibited a statistically significant increase in several power and pressure-related parameters, including h1, h5, systolic area, pulse area, and pulse width, while the AE group showed a trend of decreasing stroke volume and increasing Radial Augmentation Index (RAI), w, and w/t. After 4 weeks of administration, both groups exhibited significant changes in pulse rate, w/t, RAI, t3/t, stroke volume (SV), and stroke volume Index (SVI). Notably, there are significant differences between AE group and non-AE group in w/t, SV, and SVI. Conclusions: These findings suggest that pulse parameters may be a useful way to establish safe dosing guidelines for weight loss herbal prescription containing ephedra. Further research is needed to confirm these results and to develop evidence-based guidelines for clinical use.

음향방출을 이용한 저어널 베어링의 조기파손감지(II) - 윤활유 이물질 혼입의 영향 및 감시 - (Acoustic Emission Monitoring of Incipient Failure in Journal Bearing Part II : Intervention of Foreign Particles in Lubrication)

  • 윤동진;권오양;정민화;김경웅
    • 비파괴검사학회지
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    • 제14권2호
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    • pp.122-131
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    • 1994
  • 일반적으로 회전기기의 저어널 베어링 부분은 윤활유 공급의 부족이나 윤활층에 이물질이 혼입되면 시스템의 고장이나 가동중단 등의 원인이 되기도 한다. 따라서 베어링 손상에 기인하는 사고와 관련된 안전운전 문제와 유지비용의 절감을 위해 여러가지 파괴 및 비파괴시험법들이 사용되어 왔다. 본 연구에서는 저어널 베어링에서 가장 발생하기 쉬운 윤활층에의 이물질 혼입에 의해 야기되는 베어링 파손의 조기검출을 위해 음향방출 기술을 적용하였으며, 전보의 연구에 이어 좀더 정량적이고 체계적인 실험을 수행하였다. 실험실용으로 직접 제작한 모의 베어링 시스템을 이용하여 여러 형태의 인위적인 이물질 혼입 상태를 만들어 실험하였으며 베어링 손상 및 결함 형태의 해석을 위해 AE rms level, 파형분석, AE 변수 등의 여러 파라메터를 사용하여 분석 고찰하였다. 그 결과 AE rms level의 변화가 이물질 혼입의 영향에 민감함을 보여주었으며 AE 변수 등 다른 정보들로부터 손상 원인별로 신호형태를 확인할 수 있었다.

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엔드밀의 마모와 신호변화에 관한 실험적 연구 (A experimental study on the detection of the signals which are the new and worn end mills working in the machining center)

  • 이창희;조택동
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.975-979
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    • 2002
  • This paper studies the indirect parameters when the new and worn end mill working in the machining center. The parameter output methods are cutting force, current values and AE signals. In the result, when the worn end mill operating, cutting forces increase the 14.71〔N〕, current values increase the 2.917〔A〕 and 1.168〔A〕 according to the spindle mote. and feed motor, and AE signals increase the 0.588$\times$10$^{-5}$ 〔A〕. We can use these parameters in the detection of end mill wear.

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