• Title/Summary/Keyword: ADI Material

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A Study on the Machinability Characteristics of ADI Materials for the Drilling Conditions (ADI재료의 드릴가공시 가공조건에 따른 절삭특성에 관한 연구)

  • Cho, Gyu-Jae;Jeon, Eon-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.7
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    • pp.36-44
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    • 1996
  • Drilling tests were carried out austempered ductile cast iron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austemized at 900 .deg. C for 1 hour and then wear was kept at 375 .deg. C for 2 hours. Austempered ductile cast iron contains a great deal of retained austenite which contribustes to an improvement of impact strength. In this paper, machinability of ADI was invastigated by drilling experimentation. The results obtained are as follows:a) Flank wear incresses logarithmically with the increases of cutting time and proportionally with the increases of cutting force. b) Drilling hole number of about 2 times can be educed more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

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Influnce of machinability on the Tool life of ADI Materials in Drilling (ADI 재료의 드릴 가공시 절삭특성이 공구수명에 미치는 영향)

  • 조규재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.2
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    • pp.46-56
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    • 1996
  • Drilling tests were carried out austempered ductile castiron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austenized at 90$0^{\circ}C$ for 1 hour and then wear was kept at 375$^{\circ}C$ for 2 hours. Austempered ductile cast iron contains a great deal of retaine austenite which contributes to an improvement of impact strength, In this paper, machinability of ADI was investigated by drilling experimentation. The results obtained are as follows: a)Flank wear increases logarithmically with the increases of cutting time. b) Relation of flank wear and cutting force can be appiled to $F_z$ = 925VB + 820 for the cutting suggested condition. c) Drilling hole number of about 2 times can be reduced more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

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Effect of Quenching Medium on the Mechanical Properties of ADI Treated GCD 50 (GCD 50의 ADI처리시 기계적 성질에 미치는 퀜칭 매질의 영향)

  • Kim, H.G.;Oh, I.S.;Kim, H.J.;Shin, K.G.
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.3
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    • pp.137-143
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    • 2008
  • Effect of quenching medium on the mechanical properties of ductil iron GCD 50 has been investigated using ADI treated specimens. The specimens have been austenitized at $900^{\circ}C$ for 2 hours, followed by controlled cooling to $800^{\circ}C$ under the cooling rate of $0.05^{\circ}C/sec$, then austempered at $380^{\circ}C$, $330^{\circ}C$, $280^{\circ}C$ and $230^{\circ}C$ for 1 hour. The specimens treated in the salt of 5% water were found to have higher tensile strength than that of the normal salt bath. Elongation and impact energy increased in proportion to the increase of retained austenite volume fraction. The increase of cooling rate of the salt by the addition of 5% water to the salt resulted in the increase of retained austenite volume fraction and the formation of fine bainitic ferrite.

A study on the Mechanical characteristics of austempered ductile cast iron to hardness and texture variation in drilling (오스템퍼링한 구상흑연주철(ADI)의 드릴 가공시 경도 및 현미경조직변화에 관한 연구)

  • 조규재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.81-88
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    • 1999
  • This paper was carried out to know the influence of advanced austempered ductile cast iron (ADI) on the tool life and mechanical properties of drilling machinability. For manufactured method of ADI, the spheroidal graphite cast iron were austenized at 90$0^{\circ}C$ for 1 hour and then austempered for 2 hour at 37$0^{\circ}C$ in the salt bath. And interrelationship has been investigated between tool life and mechanical characteristics of specimen material on drilling condition when the ordinary and step-feed drilling are carried out to drill holes of specimens. Tensile strength and hardness of ADI decrease and elongation of ADI increases with the increase austempered temperature. It is known that about 2 times of tool life in the case of step-feed decreases compared with ordinary feed due to the high hardness of ADI and hardness ascribed to the fact that retained austenite became to martensite state due to cutting heat in drilling. Under the constant feed rate 0.1mm/rev relation between hardness and length of end tip after drilling can be formularized to Hv=$788.46L^{-0.096}$ for the cutting speed 6.1m/min.

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Acute and Chronic Exposure Assessment of Organophosphate Pesticides through the Consumption of Fruit Vegetables (과채류 섭취를 통한 유기인계 농약의 급성 및 만성노출평가)

  • Park, Byung-Jun;Gil, Keun-Hwan;Son, Kyeong-Ae;Im, Geon-Jae;Yoon, Hyunjoo;Park, Kyung-Hun;Kim, Doo-Ho;Ihm, Yangbin;Paik, Min-Kyoung
    • The Korean Journal of Pesticide Science
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    • v.18 no.2
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    • pp.95-103
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    • 2014
  • In this study, we monitored the residues of organophosphate pesticides (OP) in eight fruit vegetables grown in Korea, and assessed risk levels of acute and chronic exposure of OP through the consumption of fruit vegetables. Chlorpyrifos, EPN, methidathion and phosphamidon in eight fruit vegetables were detected in this study. The results of cumulative assessment of national estimated short term intake for acute exposure of OP were due to the following order; eggplant, tomato, squash and cucumber. Total theoretical maximum daily intake calculated at first step of chronic exposure assessment for registered OP in Korea was 76.14%, compared with acceptable daily intake ADI) based on chlorpyrifos. In addition, total national estimated maximum daily intake calculated at second step of chronic exposure assessment was 13.949%, compared with ADI. Third chronic assessment was conducted by probabilistic approach using OP residues detected in eight fruit vegetables and showed that total exposure risk was very low, corresponding to 0.0001% compared to ADI. Based on those finding, the risk of organophosphate pesticides in fruit vegetables was considered quantitatively negligible. In future, further investigation to expand the target should be followed to do more accurate and detailed risk assessment.

Evaluation of Bending Fatigue Testing of Austempered Ductile Iron Spur Gears (오스템퍼링 구상흑연주철 평기어의 굽힘피로시험평가에 관한 연구)

  • Lv, Jian Hua;Zhou, Rui;Xu, Yang;Qin, Zhen;Zhang, Qi;Lyu, Sungki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.1-7
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    • 2020
  • An experimental evaluation of bending fatigue strength for austempered ductile iron (ADI) spur gears was performed using a Zwick fatigue tester. The gear material was manufactured using vertical continuous casting, resulting in the radius of the graphite grains being smaller. The stress-number of cycles curve (S-N curve) for the bending fatigue strength of the ADI spur gears thus manufactured, without any specific surface treatments, was obtained using post-processing software. It was observed that when the reliability was 50%, the allowable root stress was 610 MPa. was calculated using an analytical method as well as the finite element method, and the difference between the values calculated using the two methods is only 7%. This study provides a reliable basis to rate the reliability design of small gearboxes in automation in the future.

Analysis of Flaking Strength by Rolling Friction of ADI (구상흑연주철의 구름마찰에 대한 강도해석)

  • Lee, Han-Young
    • Journal of Korea Foundry Society
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    • v.14 no.3
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    • pp.267-273
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    • 1994
  • The structure of austempered ductile cast iron, called ADI, consists of graphite, retained austenite, and bainite. The bainite component of them is considered a useful structure for exriting materials for roll of rolling mill. Therefore, the ADI can be considered applicable to material for rolling contact element. The diverse tests, such as rolling contact friction test, impact test, and X-ray reflection test, were carried out to investigate the possibility of it`s application. The result of this study showed that the expected fact was confirmed. The specimen showed that the best performance had the structure of the low bainite containing the stable retained austenite of about 20%.

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