• 제목/요약/키워드: ADI Material

검색결과 26건 처리시간 0.026초

ADI재료의 드릴가공시 가공조건에 따른 절삭특성에 관한 연구 (A Study on the Machinability Characteristics of ADI Materials for the Drilling Conditions)

  • 조규재;전언찬
    • 한국정밀공학회지
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    • 제13권7호
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    • pp.36-44
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    • 1996
  • Drilling tests were carried out austempered ductile cast iron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austemized at 900 .deg. C for 1 hour and then wear was kept at 375 .deg. C for 2 hours. Austempered ductile cast iron contains a great deal of retained austenite which contribustes to an improvement of impact strength. In this paper, machinability of ADI was invastigated by drilling experimentation. The results obtained are as follows:a) Flank wear incresses logarithmically with the increases of cutting time and proportionally with the increases of cutting force. b) Drilling hole number of about 2 times can be educed more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

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ADI 재료의 드릴 가공시 절삭특성이 공구수명에 미치는 영향 (Influnce of machinability on the Tool life of ADI Materials in Drilling)

  • 조규재
    • 한국생산제조학회지
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    • 제5권2호
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    • pp.46-56
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    • 1996
  • Drilling tests were carried out austempered ductile castiron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austenized at 90$0^{\circ}C$ for 1 hour and then wear was kept at 375$^{\circ}C$ for 2 hours. Austempered ductile cast iron contains a great deal of retaine austenite which contributes to an improvement of impact strength, In this paper, machinability of ADI was investigated by drilling experimentation. The results obtained are as follows: a)Flank wear increases logarithmically with the increases of cutting time. b) Relation of flank wear and cutting force can be appiled to $F_z$ = 925VB + 820 for the cutting suggested condition. c) Drilling hole number of about 2 times can be reduced more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

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GCD 50의 ADI처리시 기계적 성질에 미치는 퀜칭 매질의 영향 (Effect of Quenching Medium on the Mechanical Properties of ADI Treated GCD 50)

  • 김한군;오이식;김헌주;신기근
    • 열처리공학회지
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    • 제21권3호
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    • pp.137-143
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    • 2008
  • Effect of quenching medium on the mechanical properties of ductil iron GCD 50 has been investigated using ADI treated specimens. The specimens have been austenitized at $900^{\circ}C$ for 2 hours, followed by controlled cooling to $800^{\circ}C$ under the cooling rate of $0.05^{\circ}C/sec$, then austempered at $380^{\circ}C$, $330^{\circ}C$, $280^{\circ}C$ and $230^{\circ}C$ for 1 hour. The specimens treated in the salt of 5% water were found to have higher tensile strength than that of the normal salt bath. Elongation and impact energy increased in proportion to the increase of retained austenite volume fraction. The increase of cooling rate of the salt by the addition of 5% water to the salt resulted in the increase of retained austenite volume fraction and the formation of fine bainitic ferrite.

오스템퍼링한 구상흑연주철(ADI)의 드릴 가공시 경도 및 현미경조직변화에 관한 연구 (A study on the Mechanical characteristics of austempered ductile cast iron to hardness and texture variation in drilling)

  • 조규재
    • 한국생산제조학회지
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    • 제8권1호
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    • pp.81-88
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    • 1999
  • This paper was carried out to know the influence of advanced austempered ductile cast iron (ADI) on the tool life and mechanical properties of drilling machinability. For manufactured method of ADI, the spheroidal graphite cast iron were austenized at 90$0^{\circ}C$ for 1 hour and then austempered for 2 hour at 37$0^{\circ}C$ in the salt bath. And interrelationship has been investigated between tool life and mechanical characteristics of specimen material on drilling condition when the ordinary and step-feed drilling are carried out to drill holes of specimens. Tensile strength and hardness of ADI decrease and elongation of ADI increases with the increase austempered temperature. It is known that about 2 times of tool life in the case of step-feed decreases compared with ordinary feed due to the high hardness of ADI and hardness ascribed to the fact that retained austenite became to martensite state due to cutting heat in drilling. Under the constant feed rate 0.1mm/rev relation between hardness and length of end tip after drilling can be formularized to Hv=$788.46L^{-0.096}$ for the cutting speed 6.1m/min.

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과채류 섭취를 통한 유기인계 농약의 급성 및 만성노출평가 (Acute and Chronic Exposure Assessment of Organophosphate Pesticides through the Consumption of Fruit Vegetables)

  • 박병준;길근환;손경애;임건재;윤현주;박경훈;김두호;임양빈;백민경
    • 농약과학회지
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    • 제18권2호
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    • pp.95-103
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    • 2014
  • 본 연구에서는 우리나라에서 재배된 과채류 8작물 중 유기인계 농약의 잔류량을 모니터링 한 후 급성 및 만성 노출평가를 시행하고 독성등가치를 이용하여 누적 및 통합노출량을 산출하고 그 위해성을 확인하였다. 과채류 8종에서 검출된 유기인계 농약은 chlorpyrifos, EPN, methidathion, phosphamidon 4종이었다. 급성평가인 NESTI의 누적량은 가지, 토마토, 호박, 오이 순으로 높게 나타났다. 또한, 만성 노출평가의 제1단계로 과채류 8종의 총 TMDI는 ADI의 76.14%에 해당하였으며, 만성 노출평가의 제2단계인 NEDI의 총 노출량은 ADI 대비 13.949%에 해당하였다. 만성 노출평가의 제3단계로 과채류 8종 섭취에 따른 노출량을 확률적으로 평가한 결과, 총 노출량이 ADI 대비 0.0001%로 매우 낮게 나타났다. 이상의 결과를 볼 때 우리나라 일반인이 과채류 8종을 섭취함으로써 유기인계 농약에 노출되는 수준은 매우 안전한 것으로 확인되었다. 향후 대상작물을 농산물 전체로 확대하고 대상집단을 어린이와 같은 subgroup으로 추가할 필요가 있을 것으로 생각된다.

오스템퍼링 구상흑연주철 평기어의 굽힘피로시험평가에 관한 연구 (Evaluation of Bending Fatigue Testing of Austempered Ductile Iron Spur Gears)

  • 려건화;주서;허양;진진;장기;류성기
    • 한국기계가공학회지
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    • 제19권12호
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    • pp.1-7
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    • 2020
  • An experimental evaluation of bending fatigue strength for austempered ductile iron (ADI) spur gears was performed using a Zwick fatigue tester. The gear material was manufactured using vertical continuous casting, resulting in the radius of the graphite grains being smaller. The stress-number of cycles curve (S-N curve) for the bending fatigue strength of the ADI spur gears thus manufactured, without any specific surface treatments, was obtained using post-processing software. It was observed that when the reliability was 50%, the allowable root stress was 610 MPa. was calculated using an analytical method as well as the finite element method, and the difference between the values calculated using the two methods is only 7%. This study provides a reliable basis to rate the reliability design of small gearboxes in automation in the future.

구상흑연주철의 구름마찰에 대한 강도해석 (Analysis of Flaking Strength by Rolling Friction of ADI)

  • 이한영
    • 한국주조공학회지
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    • 제14권3호
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    • pp.267-273
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    • 1994
  • The structure of austempered ductile cast iron, called ADI, consists of graphite, retained austenite, and bainite. The bainite component of them is considered a useful structure for exriting materials for roll of rolling mill. Therefore, the ADI can be considered applicable to material for rolling contact element. The diverse tests, such as rolling contact friction test, impact test, and X-ray reflection test, were carried out to investigate the possibility of it`s application. The result of this study showed that the expected fact was confirmed. The specimen showed that the best performance had the structure of the low bainite containing the stable retained austenite of about 20%.

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