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볼 엔드밀링에서의 공구 정렬 오차에 의한 가공면의 이론적인 평가 (Theoretical Estimation of Machined Surface Profile by Tool Alignment Errors in Ball-End Milling)

  • 신영재;박경택;이종현;강병수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.627-628
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    • 2006
  • High speed milling process is emerging as an important fabrication process benefits include the ability to fabricate micro and meso-scale parts out of a greater range of materials and with more varied geometry. It also enables the creation of micro and meso-scale molds for injection molding. Factors affecting surface roughness have not been studied in depth for this process. A series of experiments has been conducted in order to begin to characterize the factors affecting surface roughness and determine the range of attainable surface roughness values for the high speed milling process. It has previously been shown that run-out creates a greater problem for the dimensional accuracy of pans created by high speed milling process. And run-out also has a more significant effect on the surface quality of milled parts. The surface roughness traces reveal large peak to valley variations. This run-out is generated by spindle dynamics and tool geometry. In order to investigate the relationship between tool alignment errors and surface roughness the scallop generating mechanism in the ball-end milling with tool alignement errors has been studied and simulated. The results indicate that tool alignment errors have no significant effects ell the dimension of scallops in for flat planes.

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컨퍼런스 등록 및 홍보를 위한 웹 기반의 생성 도구 설계 및 구현 (Design and Implementation of Builder Based on Web for Conference Registration and Publicity)

  • 강민성;강성철;김도현
    • 한국콘텐츠학회:학술대회논문집
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    • 한국콘텐츠학회 2006년도 추계 종합학술대회 논문집
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    • pp.584-588
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    • 2006
  • 최근 컨퍼런스는 지속적으로 늘어가고 이에 따른 홍보 및 관리비용도 증가하고 있다. 따라서 소규모 학회에서 컨퍼런스 등록이나 홍보 등의 서비스를 제공하기 위한 비용과 관리적인 부담이 크다. 따라서 본 논문에서는 소규모 학술대회 및 컨퍼런스에서 홍보 및 등록 비용을 최소화하기 위해 인터넷 상에서 컨퍼런스에 등록하고 홍보하는 웹 기반의 도구를 설계하고 구현한다. 즉, 다양한 학회 정보를 수용할 수 있도록 데이터베이스를 구축하고 운영관리자가 쉽게 컨퍼런스 정보를 관리할 수 있는 툴과 자동 생성되는 홈페이지를 설계 및 구현한다. 이러한 도구는 컨퍼런스를 개최하고자 하는 학회에서 컨퍼런스 등록 및 홍보 서비스 시스템에 컨퍼런스에 대한 기본적인 정보를 입력하면 그에 해당하는 웹사이트가 생성되고 논문 투고 및 사전 등록, 홍보 메일 발송 서비스를 제공한다.

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고속가공용 엔드밀공구의 형상변화에 의한 성능평가 (Machinability evaluation according to variation of tool shape in high speed machining)

  • 강명창;김정석;이득우;김광호;하동근
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.393-398
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    • 2001
  • The technique of high speed machining is widely studied in machining fields, because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool for high speed machining in not close behind that of machine tool. In this study, several types flat endmill is prepared for obtaining data according to tool shape. Especially, we concentrated in helix angle, number of cutting edge, rake angle and relief angle. Machinability is measured by cutting force, tool life, tool wear, chip shape and surface roughness according to cutting length. 3-axis cutting forces are acquired from the invented tool dynamometer for high speed machining. Particularly, we found out that the axial cutting force waveform has a good relation with tool wear features. By above results, it is suggested the endmill tool with $45^{\circ}$ helix angle, 6 cutting edge, $-15^{\circ}$ rake angle and $12^{\circ}$ relief angle be suitable for high speed machining

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냉간 단조용 금형 수명 및 단조품 품질 향상을 위한 금형 특성 연구 (Characteristics of tools for improving the tool life and forged product on cold forging)

  • 이영선;권용남;권용철;이정환;최석탁
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.125-126
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    • 2006
  • The characteristics of the tool system give many effects into the costs and qualities for the finished components. Therefore, a tool life is one of the important issues on cold forging industry. However, since variables related with tool life are many complicated, the studies for solution should be investigated by the systematic research approach. In this study, heat-treatment of tool material is investigated to improve the tool life. Deep cryogenic treatment of tool steel is very efficient to improve the wear resistance due to the fine carbide. And, it is investigated that the shape and dimension of tool give effect into both tool life and quality of forged product.

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윈도우즈 환경하에서의 Distributed NC 및 공구관리 시스템 (Distributed NC with Tool Managenent System Under the Windows Environment)

  • 은율;신동수;정성종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.411-416
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    • 1993
  • In order to achieve computer-oriented control and automation of manufacturing processec, a distributed NC (DNC_) system was developed for FMS under the Windows environment. The DNC system consists of conventional DNC, PMC interface and tool management modules. Real-time system conditon monitoring and control fuctions required for machine tools and machining processes were accomplished by developing a PMC interface module called MMC board. Tool condition monitoring and management was performed by the developed tool management module composed of a tool setting probe and softwares. Performance of the DNC system was confirmed on the horizontal and the vertical type machining center equipped with FANUC OMC for the large amount of experiments.

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AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구 (A Study on CNC Machine Tool Wear using AE Sensor)

  • 정수일;정재수;김광태
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2000년도 춘계학술대회
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    • pp.241-248
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automation system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

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방전 가공을 이용한 미세 공구 제작과 응용 (Fabrication of Micro-tool by Micro-EDM and Its Applications)

  • 김보현;김동준;이상민;주종남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1902-1906
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    • 2003
  • Micro-milling is an efficient method for fabricating micro structures because of its high machining rate compared with other non-conventional micro machining processes. But it is not easy to make a micro milling tool with less than 50 $\mu\textrm{m}$ in diameter by conventional machining. In this study, the characteristics of a micro milling tool fabricated by wire electrical discharge machining (WEDM) were studied. The workpiece is copper and stainless steel. The effects of some machining conditions such as feed rate, depth of cut, and a shape of tool were studied. The tools with D-shape and square shape in cross section were tested for machining micro grooves and 3D structures.

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기어 세이빙 공정에서 베타 확률 분포를 이용한 공구 상태 검출 (Tool condition monitoring using parameters of beta distribution in gear shaving process)

  • 최덕기;김성준;오영탁
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1069-1074
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    • 2008
  • Tool condition monitoring (TCM) is crucial for improvement of productivity in manufacturing process. However, TCM techniques have not been applied to monitor tool failure in an industrial gear shaving application. Therefore, this work studied a statistical TCM method for monitoring gear shaving tool condition. The method modeled the shaving process using beta probability distribution in order to extract the effective features. Modeling includes rectifying for converting a bi-modal distribution into a unimodal distribution, estimating parameters of beta probability distribution based on method of moments. The usefulness of features obtained from the proposed method was evaluated and discussed.

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공구파단 검출을 위한 ART2 신경회로망 (ART1 Neural Network for the Detection of Tool Breakage)

  • 고태조;김희술;조동우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.451-456
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    • 1995
  • This study investigates the feasibility of the real time detection of tool breadage in face milling operation. The proposed methodology using an ART2 neural network overcomes a cumbersome task in terms of the learning or determining a threshold value. The features taken in the researchare the AR parameters modelled from a RLS, and those are proven to be good features for tool breakage from experiments. From the results of the off line application, we can conclude that an ART2 neural network can be well applied to the clustering of tool states in real time regardless of the unsupervised learning.

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압전 재료를 이용한 초정밀 가공기용 공구 위치 제어(1) (Position Control of Ultra-Precision Machine Tool Post using Piezoelectric Material(1))

  • 김승한;송하성;송재욱;김의중
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.162-166
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    • 1996
  • This paper presents a position control of ultra-precision machine tool post using piezoelectric material. A stack-type piezoelectric actuator Is employed in a hinge-type tool holder. An assumed linear transfer function of the practical nonlinear plant is established through the comparison of transfer functions and step responses in the experiments and the simulations. Several types of feedforward/feedback controllers are designed via computer simulations using the assumed linear transfer function. The position tracking control experiments are undertaken to show the control efficiency of each controller.

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