• Title/Summary/Keyword: 6 Sigma Process

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Effect of Heat Treatment on the Microstructural Evolution of Pt-aluminide Coated Ni-based Superalloy (Pt-Aluminide로 코팅된 초내열합금의 열처리에 따른 미세조직변화)

  • Joo, D.;Park, S.H.;Jung, Y.G.;Lee, K.H.;Kim, C.S.
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.2
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    • pp.103-108
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    • 2006
  • Microstructural evolution of Pt-aluminide coated Ni-based superalloy has been investigated with ductilization heat treatment. The Pt coat was prepared on the superalloy and then aluminide coating was conducted using a pack cementation process. Samples were heat-treated at $1050^{\circ}C$ for 2 hrs and the microstructure and element analysis were preformed. A various precipitated compounds were observed within the coating layer and the diffusion region in the Pt-aluminide coating and heat treatment, indicating that the bi-phase compounds of $PtAl_2$ and NiAl were performed during the Pt-aluminide coating, whereas $M_{23}C_6$, MC, $Ni_3Al$ and ${\sigma}$ phases were precipitated in the inter-diffusion region. The bi-phase compounds of $PtAl_2$ and NiAl were transformed into the single phase compound of $PtAl_2$ with the heat treatment, increasing the amount of carbide and ${\sigma}$ phase.

A Study on The Reduction of Cycle Time in Injection Molding Process of The Monitor Backcover (Monitor backcover의 사출시간 단축에 관한 연구)

  • Kim J. K.;Kim J. S.;Yoon K. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.269-272
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    • 2004
  • The present study used a diagrammatic analysis of 6 sigma quality control and Taguchi method for injection molding process of monitor back-cover, evaluated the influence on the cycle time with part design, mold design, molding process and standardization activity involving design & molding, adopted analysis of sensitivity and effective factors of the part design and molding process conditions for productivity, identified main design molding factors, as critical ones influencing on the quality and productivity, of which is summarized as design guidance. The main contribution factors for cycle time can be sequentially enumerated as follows; hot spot, part thickness, coolant inlet temperature, melt temperature cooling line layout, etc.. As a first step critical factors of the design process of current monitor housing were investigated. And the optimal and better critical factors found in the first step were applied to a new product proving our process was correct. Moldflow software was used for injection molding simulation, and Minitab software for the statistical analysis. Finally, the productivity was increased by about 33 percents for our specific case.

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The study on the weldability of STS 304 thin sheet by GTAW Process (STS 304 극박판의 TIG 용접성에 관한 연구)

  • 정호신;성상철;박영대
    • Proceedings of the KWS Conference
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    • 1998.05a
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    • pp.150-154
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    • 1998
  • The purpose of this paper is to investigate optimum welding conditions of STS 304 thin sheet by GTA welding and control 6 $\delta$--fenite which is harmful in mechanical processing, corrosion problem and can be formed brittle a phase in using long term at high temperature. One series of automatic welds was made using argon plus 10, 20, 30 % nitrogen to ensure a fully austenite deposit. Results obtained were summarized as follows: 1) 6 $\sigma$ferrite content in the weld metals is influenced largely by the nitrogen content. 2) Additions of nitrogen to the shielding gas can significantly reduce the amount of retained delta ferrite and result in an increase in hot cracking. 3) Bead width was increased when Ar + $N_2$ shielding gas was used and travel speed was increased. 4) Ar+$N_2$ shielding gas made weld metal ductile and reduce 6 -$\delta$-ferrite.

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A Study on Software Process Definition based on Six Sigma (6 시그마 기반의 소프트웨어 프로세스 정의에 관한 연구)

  • Choi, Seung-Yong;Kim, Jeong-Ah
    • Proceedings of the Korea Information Processing Society Conference
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    • 2005.11a
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    • pp.255-258
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    • 2005
  • 비즈니스의 빠른 변화에 맞춰 적시에 비즈니스 모델을 지원할 수 있는 소프트웨어 프로세스 역량 확보가 IT 서비스 기업의 생존 전략으로 부상하고 있다. 급변하는 IT 시장에서 경쟁력을 확보하기 위해서는 개발 생산성 향상과 고객 요구품질 충족이 필수적이며, 이를 관리할 체계적 소프트웨어 프로세스가 조직 차원에서 운영되어야 한다. 이에 본 논문에서는 통계 기반의 프로세스 개선 모델인 6 시그마를 적용하여 3 단계의 정의 활동과 이를 지원하는 3 개의 6 시그마 툴로 구성된 정형적 소프트웨어 프로세스 정의 기법을 제시한다.

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A Study on the Efficiency Improvement of Wet Etching Equipment using 6-Sigma Method (6-시그마 기법을 이용한 습식식각 설비의 효율 개선에 관한 연구)

  • Yu, Jong-Hyeon;Kim, Chang-Eob
    • Proceedings of the KAIS Fall Conference
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    • 2011.05a
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    • pp.347-350
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    • 2011
  • 본 논문에서는 습식식각 설비의 Process 동작 간에 발생되는 설비의 비 가동 시간을 최소화하여 Throughput을 향상시키기 위하여 Monitoring 한 결과 Recipe 변경, 액 교환 발생, Tact 변경 등의 공정간 조건에 따라 대기시간이 발생(생산 지연시간 발생) 하는 것을 확인 하고 이를 개선하기 위한 연구이다. 연구 방법으로, Recipe Data 적용 시점을 약액 구간 처리 완료 시점에서 후속 기판이 대기하지 않고 연속 투입을 실시, Chamber Drain과 약액 Tank 전환이 동시에 이루어지고 액 교환 동작 중 Pump Spray의 연속성을 유지하는 무정지 액 교환 Sequence 적용, Tact 적용 시점을 전 기판 배출 확인 후 실시하는 것을 약액 구간 처리 완료 후 적용의 3가지 방법을 6시그마의 DMAIC 기법을 활용하였다. 연구 결과 개선 전 비 가동 시간이 설비 대당 1일 28분 시그마 Level 3.40 이었던 것을 개선 후 설비 대당 1일 17분 시그마 Level 5.3 으로 개선됨을 확인 할 수 있다.

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PI(경영혁신)과 6시그마의 융합

  • Ryu, Tae-Sik;Choe, Man;Kim, Gyeong-Sik;Jo, Jang-Rae
    • 한국IT서비스학회:학술대회논문집
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    • 2005.11a
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    • pp.448-456
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    • 2005
  • 본 기고에서는 삼성SDS 컨설팅본부에서 새로 개발한 PFSS(PI for Six Sigma) 에 대해서 소개하고 PFSS방법론을 통해 프로세스 혁신(PI: Process Innovation)을 수행할 시 기대되는 효과에 대하여 알아본다. 우선 PFSS의 정의, 등장 배경 및 필요성에 대해서 논하였다. 그리고, PFSS 방법론의 Roadmap을 소개하고 Define - Measure - Analyze - Design - Optimize - Verify의 6개의 Phase에 대하여 알아본다. 마지막으로 PFSS의 장점 및 기대효과와 향후의 PFSS의 발전 방향에 대해 논하였다. 본 기고를 통해 기존의 프로세스 혁신 방법론과 6시그마 방법론이 어떻게 융합하여 상호 강점을 활용할 수 있는지를 살펴 볼 수 있는 기회가 되었으면 한다.

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Data Technology: New Interdisciplinary Science & Technology (데이터 기술: 지식창조를 위한 새로운 융합과학기술)

  • Park, Sung-Hyun
    • Journal of Korean Society for Quality Management
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    • v.38 no.3
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    • pp.294-312
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    • 2010
  • Data Technology (DT) is a new technology which deals with data collection, data analysis, information generation from data, knowledge generation from modelling and future prediction. DT is a newly emerged interdisciplinary science & technology in this 21st century knowledge society. Even though the main body of DT is applied statistics, it also contains management information system (MIS), quality management, process system analysis and so on. Therefore, it is an interdisciplinary science and technology of statistics, management science, industrial engineering, computer science and social science. In this paper, first of all, the definition of DT is given, and then the effects and the basic properties of DT, the differences between IT and DT, the 6 step process for DT application, and a DT example are provided. Finally, the relationship among DT, e-Statistics and Data Mining is explained, and the direction of DT development is proposed.

The Experimental Study to Improve Door Inside Handle Snap Back Sound By DFSS (DFSS를 이용한 Door Inside Handle 작동음 저감에 대한 고찰)

  • Hwang, Tae-Jin;Hwang, In-Seon;Lee, Keun-Soo;Kim, In-Dong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.357-360
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    • 2011
  • In these days, the passenger vehicles usually have equipped various comfort & security systems to appeal to customers. And then, the importance of emotional quality gives added weight to the noise performance of those system devices. Door inside handle system is one of the most popular devices for passenger. This paper shows developing process about the operating sound of door inside handle. We used DFSS process to develop the door inside handle snap back sound and confirmed the improvement.

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Switched-Capacitor Based Digital Temperature Sensor Implemented in 0.35-µm CMOS Process

  • Kim, Su-Bin;Choi, Jeon-Woong;Lee, Tae-Gyu;Lee, Ki-Ppeum;Jeong, Hang-Geun
    • Journal of Sensor Science and Technology
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    • v.27 no.1
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    • pp.21-24
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    • 2018
  • A temperature sensor with a binary output was implemented using switched-capacitor circuits in a $0.35-{\mu}m$ CMOS(com-plementary metal-oxide semiconductor) process. The measured temperature exhibited good agreement with the oven temperature after calibration. The measured power consumption was 5.61 mW, slightly lower than the simulated power consumption of 6.63 mW.

The Development of SPC System by the use of Graphic Program (그래픽프로그램을 이용한 SPC 시스템 개발)

  • 이관훈;송병석;천성일;장현덕;홍원식;김경묵;오영환
    • Proceedings of the Korean Reliability Society Conference
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    • 2000.04a
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    • pp.123-129
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    • 2000
  • SPC is the quality improvement technique of gathering since Motorola of U.S.A. have used SPC technique as a statistical process control method for promoting 6-sigma quality improvement strategy in 1988. In Korea, small and medium-sized enterprises are needed building of a system for statistical production control . In the present study, the methods of building SPC system with a moderate cost using a graphic programs of easy-to-use and high flexibility for small and medium-sized enterprises were inquired. The SPC system which enables statistic marking (maximum, minimum, mean, standard deviation, process capability index) and graph marking (X-Y coordinates and histogram) using LabVIEW 5.0, the graphic program by National Instrument Co., Ltd. was implemented in this study.

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