• Title/Summary/Keyword: 3D-FEM

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Finite element analysis of a injection blow molding process for the thick-walled PET bottle (후육 벽 PET 용기에 대한 사출 블로우 성형의 유한요소해석)

  • Hong, Seok-Kwan;Song, Min-Jae;Ko, Young-Bae;Cha, Baeg-Soon
    • Design & Manufacturing
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    • v.12 no.3
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    • pp.5-12
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    • 2018
  • Plastic containers which provides the opportunity to reduce transportation costs are lighter and less brittle than glass containers. As a results, efforts to replace glass with plastic are ongoing. The blow molding method is a typical approach in producing plastic containers. Single-stage injection blow molding (ISBM) is one of the blow molding methods. However, the difficulty in controlling the temperature during the injection molding process is considered its main disadvantage. In this study, ISBM process analysis of relatively thick walled containers such as cosmetic containers is carried out. The initial temperature distribution of the preform is deemed to be the most influential factor in the accuracy of blow molding for the thick vessel. In order to accurately predict this, all heat transfer processes of the preform are considered. The validity of this analytical procedure is verified by comparing the cross-sectional thickness with the actual product. Finally, the validated analytical method is used to evaluate the factors affecting the thickness of the final molded part. The ISBM analysis technique for thick walled vessels developed through this study can be used as an effective predictor for preform design and blow process.

Reduction Design of End Edge Effect in Stationary Discontinuous Armature PMLSM combined with Skewed Magnets and Stair Shape Auxiliary Teeth

  • Kim, Min-Seok;Kim, Yong-Jae
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.4
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    • pp.362-366
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    • 2014
  • In recent years, a permanent magnet linear synchronous motor (PMLSM) has been used in various kinds of transportation applications for its relative high power density and efficiency. The general transportation system arranges the armature on the full length of transportation lines. However, when this method is applied to long distance transportation system, it causes increase of material cost and manufacturing time. Thus, in order to resolve this problem, we suggested stationary discontinuous armature PMLSM. However, the stationary discontinuous armature PMLSM contains the edges which always exist as a result of the discontinuous arrangement of the armature. These edges become a problem because the cogging force that they exert bad influences the controllability of the motor. Therefore, in this paper we proposed the combination of skewed magnets and stair shape auxiliary teeth to reduce the force by edge effect. Moreover, we analyzed the influence of the design factors by using a 3-D finite element method (FEM) simulation tool.

Fabrication of low power micro-heater for micro-gas sensor II. Characteristics of micro-gas sensor

  • Chung, Wan-Young;Lee, Sang-Moon;Kang, Bong-Hwi;Jang, Dong-Kun;Lee, Duk-Dong;Yamazoe, Noboru
    • Journal of Sensor Science and Technology
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    • v.6 no.3
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    • pp.237-244
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    • 1997
  • A new planar-type microsensor, which had a platinum heater and a sensing layer on the same plane was fabricated on silicon substrate with stress-relieved PSG(phosphosilicate glass)/$Si_{3}N_{4}$(800nm/150nm) diaphragm. The proposed planar-type microsensor could be fabricated by simple silicon process using only 3 masks for photolithography process compared with 5 or 6 masks of the typical micro-gas sensor. The thermal properties of the microsensor from thermal simulation were compared with those of the fabricated microheater. Although there are some discrepancy between the simulation result and the result from the fabricated microheater, the thermal simulation by FEM was proved to be an useful method to evaluate the thermal properties of microheater. The sensing characteristics of the fabricated microsensor with the planar-type heater were investigated also.

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Development of ultrasonic linear piezoelectric actuator with flexuralvibration mode (굴곡 진동모드를 이용한 초음파 선형 압전 액추에이터 개발)

  • Yoon, Jang-Ho;Choi, Woo-Chun;Kang, Chong-Yun;Kang, Jin-Kyu;Yoon, Seok-Jin
    • Journal of Sensor Science and Technology
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    • v.18 no.6
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    • pp.461-466
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    • 2009
  • This paper represents a piezoelectric ultrasonic linear actuator with flexural vibration mode. The actuator is composed of two piezo ceramics, the elastic body, and the connecting tip. It is driven by the frictional force between the connecting tip and the linear motion guide. Unimorph actuators have flexural vibration. Its middle point is fixed so that suitable to the flexural vibration of $3/2\lambda$. These vibrations contribute to elliptical motion by mixed mode between longitudinal and transverse mode. It was generated when the ultrasonic electrical signals with 90 degree phase difference are applied to two ceramics. A linear movement can be easily obtained using the elliptical motion. The ATILA, FEM simulator has been used to design actuator and verify the kinetic and dynamic analysis. We used the ceramics of $20\times10\times1$ mm size and confirmed the flexural vibration of the $3/2\lambda$ at the 79 kHz through the scanning of 3D-vibrometer. The maximum velocity of actuator was 221 mm/sec and the thrust force of actuator was 2.7 N in 200Vp-p of additional voltage.

An Approach to the Design Parameter of Air-Cored Superconducting Synchronous Generator (공심형 초전도 동기발전기의 설계변수에 대한 연구)

  • Jo, Young-Sik;Hong, Jung-Pyo;Lee, Ju;Sohn, Myung-Hwan;Kwon, Young-Kil;Ryu, Kang-Sik
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.50 no.3
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    • pp.101-106
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    • 2001
  • Air-cored superconducting synchronous generator(ASSG) is characterized by an air-cored machine with its rotor iron and stator iron teeth removed. For this reason, in the case of the shape optimum design of ASSG, other design variables different from an iron-cored machine should be considered, which will lead to substantial improvement on the performance. The major design variables that are considered by using Three-dimensional Finite element Method(3D FEM) in this paper are : 1) field coil width, 2) axial length of magnetic shield, and 3) armature winding method. End-ring of armature winding is considered in the calculation of EMF. When it comes to field coil width, as field coil width enlarges, its effective field increases but the maximum field on the superconductor decreases. this determines the critical current density. this study presents an effective field coil width, axial length of magnetic shield, and armature winding method, and also the analysis is verified by the experimental results.

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Study of Magnetic Sensor Harmonic Reduction to Improve Direct Driven Motors Performance Applied to Platform Screen Doors (스크린도어용 다이렉트 드라이브 모터 성능개선을 위한 자기식 센서의 고조파 저감 연구)

  • Kim, Yun-Soo;Lee, Ju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.11
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    • pp.1645-1650
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    • 2015
  • This paper presents the 3-dimensional electromagnetic field analysis method and correction of sensor distortion that is used by a motor speed sensor. The magnetic sensors are being expanded due to lower price than the other speed sensors such as resolver and encoder. Magnetic sensor generates sine and cosine waves when the motor rotates. However, the sine and cosine signals are distorted due to magnetic noise, which makes the angle error of the sensor, generated near by the Hall element. This paper defines an optimal design variables by using the Taguchi method to minimize output distortion of the magnetic sensor and permanent magnet. To enhance reliability of the magnetic position sensor from sensitivity error, assembly amplitude mismatch and the electrical angle, 3-Dimensional electromagnetic finite element method and correction algorithm errors were performed in due of the magnetic sensor in order to improve the quality of the initial production model.

Prediction of the Formability Enhancement from Electromagnetic Forming due to Interaction between Tool and Blank Sheet (전자기 성형시 금형과 소재의 접촉에 따른 성형성 개선 예측)

  • Lee, Y.H.;Kim, H.K.;Noh, H.G.;An, W.J.;Kim, J.
    • Transactions of Materials Processing
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    • v.24 no.3
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    • pp.199-204
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    • 2015
  • Electromagnetic Forming is a high speed forming technology which uses electromagnetic (Lorentz’s) forces to shape sheet metal parts. In the current study the effect of the tool-sheet interaction during electromagnetic forming on formability enhancement is investigated using FEM. The decrease in void volume fraction by having the sheet contact with die helps to improve formability. The main purpose of the current study was to predict improvement of formed sheets whether the sheet contacts or does not contact the die under experimental conditions and 3-D finite element analysis. The results show that fractures caused by the voids in the forming sheet appear only in some specific cases and the bulge height of the conical shape was shorter than the height with a free bulge. For the same height conditions, however, the formability was improved for the conical-shaped die when there is sheet contact with the die.

Three-dimensional finite element modelling and dynamic response analysis of track-embankment-ground system subjected to high-speed train moving loads

  • Fu, Qiang;Wu, Yang
    • Geomechanics and Engineering
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    • v.19 no.3
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    • pp.241-254
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    • 2019
  • A finite element approach is presented to examine ground vibration characteristics under various moving loads in a homogeneous half-space. Four loading modes including single load, double load, four-load, and twenty-load were simulated in a finite element analysis to observe their influence on ground vibrations. Four load moving speeds of 60, 80, 100, and 120 m/s were adopted to investigate the influence of train speed to the ground vibrations. The results demonstrated that the loading mode in a finite element analysis is reliable for train-induced vibration simulations. Additionally, a three-dimensional finite element model (3D FEM) was developed to investigate the dynamic responses of a track-ballast-embankment-ground system subjected to moving loads induced by high-speed trains. Results showed that vibration attenuations and breaks exist in the simulated wave fronts transiting through different medium materials. These tendencies are a result of the difference in the Rayleigh wave speeds of the medium materials relative to the speed of the moving train. The vibration waves induced by train loading were greatly influenced by the weakening effect of sloping surfaces on the ballast and embankment. Moreover, these tendencies were significant when the vibration waves are at medium and high frequency levels. The vibration waves reflected by the sloping surface were trapped and dissipated within the track-ballast-embankment-ground system. Thus, the vibration amplitude outside the embankment was significantly reduced.

Experimental and numerical investigations on reinforcement arrangements in RC deep beams

  • Husem, Metin;Yilmaz, Mehmet;Cosgun, Suleyman I.
    • Advances in concrete construction
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    • v.13 no.3
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    • pp.243-254
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    • 2022
  • Reinforced concrete (RC) deep beams are critical structural elements used in offshore pile caps, rectangular cross-section water tanks, silo structures, transfer beams in high-rise buildings, and bent caps. As a result of the low shear span ratio to effective depth (a/d) in deep beams, arch action occurs, which leads to shear failure. Several studies have been carried out to improve the shear resistance of RC deep beams and avoid brittle fracture behavior in recent years. This study was performed to investigate the behavior of RC deep beams numerically and experimentally with different reinforcement arrangements. Deep beams with four different reinforcement arrangements were produced and tested under monotonic static loading in the study's scope. The horizontal and vertical shear reinforcement members were changed in the test specimens to obtain the effects of different reinforcement arrangements. However, the rebars used for tension and the vertical shear reinforcement ratio were constant. In addition, the behavior of each deep beam was obtained numerically with commercial finite element analysis (FEA) software ABAQUS, and the findings were compared with the experimental results. The results showed that the reinforcements placed diagonally significantly increased the load-carrying and energy absorption capacities of RC deep beams. Moreover, an apparent plastic plateau was seen in the load-displacement curves of these test specimens in question (DE-2 and DE-3). This finding also indicated that diagonally located reinforcements improve displacement ductility. Also, the numerical results showed that the FEM method could be used to accurately predict RC deep beams'behavior with different reinforcement arrangements.

Bearing Capacity Characteristics of Shallow Foundation by Three Dimension FEM (3차원 유한요소해석에 의한 얕은 기초의 지지력 특성)

  • Park, Choon-Sik;Kim, Jong-Hwan
    • Journal of the Korean Geotechnical Society
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    • v.35 no.3
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    • pp.17-24
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    • 2019
  • The purpose of this study is to understand the characteristics of bearing capacity of shallow foundation on the grounds. We made a comparative study of existing bearing capacity theory, based on the three-dimensional finite element analysis with a variety of conditions such as ground condition, foundation scale and foundation shape. In the finite element analysis, the ultimate bearing capacity showed a gradual convergence in the form of exponential function or logarithm function according to the foundation scale. Although the shear strength increased, the bearing capacity tended not to increase but change linearly. In the results of comparative study of existing bearing capacity theory, bearing capacity ratio ($q_{u(FEA)}/q_{u(theory)}$) of pure sand has the outcome closest to those of the Terzaghi method. Pure clay turned out to be about 0.4~0.6 while normal soil was changed in a range of 0.3~1.3. As shear strength is increased, the results turned out to be less than 1.0. Bearing capacity ratio ($q_u/q_{u(1.0)}$), normalized at 1.0m bearing capacity, was about 35%, 15% and 5% of theoretical formula under the condition of ${\phi}=25^{\circ}$, $30^{\circ}$ and $35^{\circ}$ of pure sand; no scale effect was found with pure clay and the normal soil with lower soil strength level showed less than 10% of the theoretical formula of pure sand. Bearing capacity ratio of each case, in accordance with, the shear strength increase, was largely influenced by the internal friction angle. Shape factor of bearing capacity ratios classified by foundation shapes have different results according to the shapes; the shape factor of circular foundation is 1.50, square foundation is 1.30, rectangular and continuous foundations are 1.1~1.0.