• Composites Research
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• v.34 no.2
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• pp.96-100
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• 2021

The lightweight industry continuously demands reliable near-net-shape fabrication where the preform just out-of-machine is close to the final shape. In this study, different half-finished preforms are made π-beams. Then the preforms are unfolded to make a 3D shape with integrated structure of fibers, providing easier handling in the further processing of composites. Several 3D textile preforms are made using weaving technique and are examined after resin infusion for mechanical properties such as inter-laminar shear strength, compressive strength and tensile strength. Considering that the time and labor are important parameters in modern production, 3D weaving technique reduces the manufacturing steps and therefore the costs, such as hand-lay up of textile layers, cutting, and converting into preform shape. Hence this 3D weaving technique offers many possibilities for new applications with efficient composite production.

• Proceedings of the KWS Conference
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• 2010.05a
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• pp.65-65
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• 2010

In shipbuilding industry, welding position are usually flat and vertical position at the erection stage. Application of SAW and EGW for these positions makes it possible to achieve enhanced productivity and high quality. But owing to their large size and weight it is difficult to apply these techniques in short and narrow regions. To overcome this problem, our company developed light weight and compact size 4-axis welding carriage which perform 3D weaving. The purpose of this study is to explain the development and application of intelligent welding carriage using 3D weaving pattern that can fill a large amount of welds and thereby making it possible to achieve high quality of welding. This study shows 3D weaving pattern, development of weaving database, and skill of adaptive control response for the variable gap. Also, it shows the results of procedure qualification test for the AH-grade steel when applied to the intelligent welding carriage.

• Journal of Welding and Joining
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• v.28 no.2
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• pp.32-38
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• 2010

In shipbuilding industry, welding position are usually flat and vertical position at the erection stage. Application of SAW and EGW for these positions makes it possible to achieve enhanced productivity and high quality. But owing to their large size and weight it is difficult to apply these techniques in short and narrow regions. To overcome this problem, our company developed light weight and compact size 4-axis welding carriage which perform 3D weaving. The purpose of this study is to explain the development and application of intelligent welding carriage using 3D weaving pattern that can fill a large amount of welds and thereby making it possible to achieve high quality of welding. This study shows 3D weaving pattern, development of weaving database, and skill of adaptive control response for the variable gap. Also, it shows the results of procedure qualification test for the AH-grade steel when applied to the intelligent welding carriage.

• Journal of Fashion Business
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• v.9 no.1
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• pp.1-20
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• 2005

This study is purposed to provide new idea for developing high value added fashion goods by studying relief effects of fashion design. Based on prior researches, various ways to give relief effects were searched and then modern fashion design cases were looked for which were referred to fashion-related magazines and collection-related internet sites since the late 1990s. The ways for relief effects are weaving, industrial finishing, sewing technique. Weaving techniques are about fancy yarns, variation of weaving structure, pile weave. Industrial finishing techniques which can make relief effects are embossing, heat-setting, shearing, pliss, burn out, flocking. Sewing techniques are quilting, pleats, embroidery, slash, attachment in accordance with the way to produce relief effects. The forms of relief effects are tactile pattern that cannot be seen in the distance, subtle relief pattern which is more three-dimensional than tactile pattern, rhythmical relief pattern, sculptural pattern, and deep-volumed pattern. The present research can provide practical data for design by studying techniques of relief effects and collecting and arranging design cases that have been sporadically carried out. The study on relief and unique surface effects can be a way to effectively stimulate and express emotions of modern people with various taste and individuality.

• Journal of Fashion Business
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• v.23 no.3
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• pp.67-84
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• 2019

Since the early 2000s, various fashion design products that use 3D printing technology have constantly been introduced to the fashion industry. However, given the nature of 3D printing technology, the flexible characteristics of material of textile fabrics is yet to be achieved. The aim of this study is to develop the optimal design conditions for production of flexible and elastic 3D printing fabric structure based on plain weave, which is the basic structure in fabric weaving using SLS 3D printing technology. As a the result this study aims to utilize appropriate design conditions as basic data for future study of flexible fashion product design such as textile material. Weaving structural design using 3D printing is based on the basic plain weave, and the warp & weft thickness of 4mm, 3mm, 2mm, 1.5mm, 1mm, and 0.7mm as expressed in Rhino 6.0 CAD software program for making a 3D model of size $1800mm{\times}180mm$ each. The completed 3D digital design work was then applied to the EOS SLS Machine through Maker ware, a program for 3D printer output, using polyamide 12 material which has a rigid durability strength, and the final results obtained through bending flexibility tests. In conclusion, when designing the fabric structure design in 3D printing using SLS method through application of polyamide 12 material, the thickness of 1 mm presented the optimal condition in order to design a durable digital textile structure with flexibility and elasticity of the 3D printing result.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.10
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• pp.1085-1091
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• 2014

We developed a single-channel thread sensor for a rotary bobbin by optical sensing and analyzed the signal characteristics. A specially designed mount made of ABS (acrylonitrile-butadiene-styrene) resin that encapsulated an optical sensor was fabricated by using a 3D printer and was attached to the rotary bobbin system. Stable control on a weaving machine was achieved by observing the difference in the output signals of an optical sensor system, which vary significantly according to the states of the thread in the weaving operation. The optical sensor effectively detects an unintentional thread cut and run-out during weaving fast enough to enable prompt stopping of the weaving machine, thereby minimizing the loss of expensive fabrics.

• Composites Research
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• v.35 no.4
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• pp.269-276
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• 2022

In this paper, a composite stiffened panel was fabricated using a three-dimensional weaving method that can reduce the risk of delamination, and mechanical properties such as buckling load and natural frequency were investigated. The preform of the stringer and skin of the stiffened panel were fabricated in one piece using T800 grade carbon fiber and then, resin (EP2400) was injected into the preform. The compression test and natural frequency measurement were performed for the stiffened panel, and the results were compared with the finite element analyses. In order to compare the performance of 3D weaving structures, the stiffened panels with the same configuration were fabricated using UD and 2D plain weave (fabric) prepregs. Compared to the tested buckling load of the 3D woven panel, the buckling loads of the stiffened panels of UD prepreg and 2D plain weave exhibited +20% and -3% differences, respectively. From this study, it was confirmed that the buckling load of the stiffened panel manufactured by 3D weaving method was lower than that of the UD prepreg panel, but showed a slightly higher value than that of the 2D plain weave panel.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.8
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• pp.737-744
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• 2017

A new ultralow density material (ULDM) named Shellular was recently introduced. Shellular has a periodic cellular structure with smooth-curved shells. The template for the first Shellular was fabricated using lithography and its shape was similar to the P-surface, a type of triply periodic minimal surface (TPMS). In this paper, a new fabrication method of Shellular with D-surface, named W-Shellular, is described. W-Shellular is fabricated based on weaving of polymer wires. The compressive properties are evaluated by experiments and analysis in comparison with the previous ULDMs.

• Journal of the Korean Society of Costume
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• v.55 no.4 s.94
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• pp.95-106
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• 2005

The purpose of this study was to research the design methods to express jacquard design using CAD. For this study, two design patterns were divided; in addition, each design pattern is applied to two different weaving types, single woven fabric and double well cloths. As a result, 16 samples were produced by applying 4 design methods (warp shrunk as half size design/weft shrunk as half size design - A, warp shrunk as half size design/weft original size design - B, warp original size design/weft shrunk as half size design - C, warp original size design/weft original size design - D) to the two design patterns with the two weaving types. The result of this study can be summarized as follows. 1. The most delicate design method was Method D. However, Method B which took half the time less than Method D was almost as delicate as the Method D on the surface. 2. Method B was judged as a considerably efficient method for time and cost. 3. Method D was considered as most suitable for elaborate parts and delicate lines. However, it was considered uneconomical since it took the longest time. 4. Mettled A took 2.5 times less time than Method D. Therefore, Method A was more applicable to producing high density design. 5. Method C is not considered as a useful method as it showed rough surface and took long time by applying high design zoom except intentional design.

• Journal of Fashion Business
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• v.27 no.5
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• pp.108-120
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• 2023

Recently, interest in eco-friendliness and sustainability has been increasing due to the rapid progress of fast fashion and the crisis of sudden environmental changes after COVID-19. This study aims to develop upcycling textiles and express product design using digital 3D to realize a sustainable fashion industry and present environmental aspects, diversity, creativity, and new directions in fashion industry design. The research method is to develop and pattern upcycling textile designs by applying weaving techniques with waste materials. It uses the developed upcycling textile design in digital 3D to incorporate it into clothing fashion and shows the utility and practicality of upcycling textile design. As a result of the study, the appearance is realistic when outputting DTP of upcycling textile design. It endures without loosening or tearing, making it a durable and creatively expressive fashion item. Texpro 3D mapping reduces the time and cost of making actual sample fabric. Upcycling textile design and 3D CLO virtual clothing are combined to produce actual clothing samples, resulting in zero waste reduction due to cutting and sewing. This study anticipates actively and continuously advancing the development of upcycling textile design and digital 3D in terms of ethics and the environment.