• 제목/요약/키워드: 3D manufacturing

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3D Printing 기술의 나노/마이크로분야 응용

  • 윤해룡;김호찬
    • 기계저널
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    • 제54권4호
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    • pp.36-40
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    • 2014
  • 3D 프린팅 기술은 AM(Additive Manufacturing Technology)을 기반으로 한층 한층 재료를 적층하여 구조물을 제작하는 방식이다. 3D 프린팅 기술은 다양한 산업 분야에서 쟁점으로 대두되고 있으며, IRS Global이나 Wohlers Associates와 같은 회사들의 보고서에 따르면 이미 200여 개에 달하는 3D 프린터 모델들이 출시판매되고 있다. 3D 프린팅 기술은 앞으로 10년 이내 100억 달러 이상 규모의 시장을 형성할 것으로 예측하고 있다. 오바마 대통령이미 의회 2012년 연두 연설에서 오랜 침체기를 겪은 미국의 제조업이 다시금 기회를 얻을 수 있도록 해 줄 기술로 '3D 프린팅'을 꼽고 지원하고 있다. 이러한 3D 프린팅 기술은 메크로 스케일의 제품뿐 아니라 나노/마이크로 스케일에서도 활용되고 있으며, 그 실례를 살펴보기로 한다.

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3D 프린터를 활용한 전단키 형상 몰드 제작 방법에 관한 연구 (Study on the Shear Key-shaped Mold making Method utilizing 3D Printers)

  • 장종민;장현오;이한승
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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    • pp.5-6
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    • 2016
  • Due to the construction of high-rise and long axis etc, UHPC(Ultra High Performance Concrete) has attracted attention as a material that will replace the existing concrete. In order to improve the structural performance of each member joints, after demolding the concrete, method for surface treatment of the contact surface or by modifying the mold to create a shear key will be applied. In this study, to improve the conventional shear key manufacturing process, utilizing a 3d printer to produce a shear key plate. 3D printers have advantage it is inexpensively manufactured as compared with other production methods. Therefore, this study utilizes a 3D printer, we propose the shear key-shaped mold and plate shear key production measures.

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시멘트 폴리머를 사용한 외장재용 결합재의 고온강도 특성 (High Temperature Compressive Strength of Polymer Cement Composite Apply for 3D Printing Exterior Materials)

  • 신현욱;송훈
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2019년도 춘계 학술논문 발표대회
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    • pp.116-117
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    • 2019
  • 3D printing technology can be applied to various industries, and is trapped by major technologies that change existing manufacturing processes. 3D printing materials must satisfy designability, economy and productivity, and building materials are required to have strength and economy secured technology. 3D printing technology of construction field can be divided into structural materials and internal and external materials, and is mainly done by extruding and adapting. Particularly when it is applied as an exterior materials, it is mainly applied to an unstructured exterior materials and high accuracy is required. The exterior materials can be used as a cement composite materials, it is suitable also for a lamination type, and the role of a cement base composite material is important. In this research, we developed a cementitious base binder applicable as a 3D printing exterior materials, confirmed high temperature strength characteristics for application as an exterior materials of buildings and confirmed its possibility.

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Multi-feeder 3차원 적층제조 기반 조합실험을 활용한 알루미늄 합금탐색 (Exploration of Aluminum Alloy using Multi-feeder 3D Additive Manufacturing-based Combinatorial Experiment)

  • 박수원;송용욱;여지윤;한송윤;최현주
    • 한국분말재료학회지
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    • 제30권3호
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    • pp.255-261
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    • 2023
  • Aluminum alloys are widely utilized in diverse industries, such as automobiles, aerospace, and architecture, owing to their high specific strength and resistance to oxidation. However, to meet the increasing demands of the industry, it is necessary to design new aluminum alloys with excellent properties. Thus, a new method is required to efficiently test additively manufactured aluminum alloys with various compositions within a short period during the alloy design process. In this study, a combinatory approach using a direct energy deposition system for metal 3D printing process with a dual feeder was employed. Two types of aluminum alloy powders, namely Al6061 and Al-12Cu, were utilized for the combinatory test conducted through 3D printing. Twelve types of Al-Si-Cu-Mg alloys were manufactured during this combinatory test, and the relationship between their microstructures and properties was investigated.

FDM 3D Printer의 층간 충진율에 따른 강도변화 (Strength Variation with Inter-Layer Fill Factor of FDM 3D Printer)

  • 강용구;권현규;신근식
    • 한국기계가공학회지
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    • 제18권3호
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    • pp.66-73
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    • 2019
  • Recently, FDM-type 3D printer technology has been developed, and efforts have been made to improve the output formability and characteristics further. Through this, 3D printers are used in various fields, and printer technologies are suggested according to usage, such as FDM, SLA, DLP, and SLM. In particular, the FDM method is the most widely used, and the FDM method technology is being developed further. The characteristics of the output are produced by the FDM-type 3D printer, which is determined by various factors, and particularly the perspective of the Inter-Layer Fill Factor, which is the volume ratio of the laminated material that exerts a direct influence. In this study, the Inter-Layer Fill Factor is theoretically obtained by presenting the internal space between each layer according to the laminate thickness as a cross-sectional shape model, and the cross section of the actual laminated sample is compared with the theoretical model through experiments. Then, the equation for the theoretical model is defined, and the strength change according to each condition (tensile strength of material, reduction slope, strength reduction rate, and output strength) is confirmed. In addition, we investigated the influence on the correlation and strength between laminate thickness and the Inter-Layer Fill Factor.

Automated quality characterization of 3D printed bone scaffolds

  • Tseng, Tzu-Liang Bill;Chilukuri, Aditya;Park, Sang C.;Kwon, Yongjin James
    • Journal of Computational Design and Engineering
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    • 제1권3호
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    • pp.194-201
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    • 2014
  • Optimization of design is an important step in obtaining tissue engineering scaffolds with appropriate shapes and inner micro-structures. Different shapes and sizes of scaffolds are modeled using UGS NX 6.0 software with variable pore sizes. The quality issue we are concerned is the scaffold porosity, which is mainly caused by the fabrication inaccuracies. Bone scaffolds are usually characterized using a scanning electron microscope, but this study presents a new automated inspection and classification technique. Due to many numbers and size variations for the pores, the manual inspection of the fabricated scaffolds tends to be error-prone and costly. Manual inspection also raises the chance of contamination. Thus, non-contact, precise inspection is preferred. In this study, the critical dimensions are automatically measured by the vision camera. The measured data are analyzed to classify the quality characteristics. The automated inspection and classification techniques developed in this study are expected to improve the quality of the fabricated scaffolds and reduce the overall cost of manufacturing.

발사체 소형엔진용 적층제조 기술 동향 (Technology Trends in Additively Manufactured Small Rocket Engines for Launcher Applications)

  • 이금오;임병직;김대진;홍문근;이기주
    • 한국추진공학회지
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    • 제24권2호
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    • pp.73-82
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    • 2020
  • 저비용 발사체를 개발 중인 많은 스타트업들이 소형 로켓 엔진을 확보하기 위해 적층제조 기법을 개발 중이다. 또한, 미국의 SpaceX, Rocket Lab 등을 비롯하여, 유럽의 Ariane Group, 일본의 IHI와 같은 엔진 제작업체들은 로켓 엔진의 주요부품에 적층제조를 채택하여 생산하고 있다. 본 논문에서는 적층제작기법의 타당성을 조사하기 위해서 기존 로켓 엔진의 밸브 하우징을 적층제조 하는 사례연구 결과를 소개한다.

퀵서피스기법을 이용한 신장병 두상의 자유곡면 모델링 기술 (Modeling Technology on Free-form Surface of a New Military Personal Head using Quick Surface Method)

  • 이용문;황태선;김훈;남희태;이기환;강명창
    • 한국기계가공학회지
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    • 제17권6호
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    • pp.170-176
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    • 2018
  • Recently, weapon system requires personal protection products due to the explosion of rapid-fire explosion, which is considered to be multi threat in modernization, complication and war against terrorism. However, the conventional Korean military bullet protection helmets are not suitable for wearing convenience and combatant interoperability in terms of ergonomic. In this paper, we propose a suitable 3D Scanning method for the head, and compare the measured 3D dimension with the existing 2D measurement value to identity the reliability. Reverse engineered soldier head using the quick surface method was realized with a perfect free-form surface and satisfactory tolerance range (${\pm}0.2mm$). Through the comparison of 3D and 2D measured head dimensions, the absolute error value was 0.73 mm on average and relative error was 0.35 %, confirming the high accuracy of the 3D scan modeling. Also, quick surface method using 3D scanner is suggested a fast and accurate skill for ergonomics in obtaining the head modeling needed for military's personal bullet protection helmet design.

3-D Measuring system of huge structures using laser spot-ray projection

  • Ishimatsu, T.;Suehiro, K.;Okazaki, C.;Ochiai, T.;Matsui, R.
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국제학술편); KOEX, Seoul; 26-27 Oct. 1990
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    • pp.1162-1166
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    • 1990
  • We present a system to measure 3-dimensional coordinates of huge structures like ships, buildings and oil tanks. Two important units are a laser spot projector and a laser spot tracker. Employing a tactful image processing, our system has some features :e.g. compactness, cost, accuracy and robustness to hazardous emvironments.

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3D 프린팅과 전문대학 인력에 대한 기업 수요조사를 통한 전문대학 산학협력 활성화 방안 연구 (A Survey Study on a Activating Strategy for College Academia-industrial Cooperation with Industry's Needs for 3D Printing and College Graduate)

  • 유충현
    • 한국산학기술학회논문지
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    • 제17권3호
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    • pp.57-65
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    • 2016
  • 산학협력은 국가경쟁력 강화를 위해 필요한 정책이나 기업 수요가 지속적으로 감소하고 있어 산학협력 활동이 위축받고 있다. 특히 산학협력의 범위를 일부로 한정하여 판단함으로서 전문직업인 양성을 위해 노력하는 전문대학이 일반대학에 비하여 산학협력에 기여하는 바가 미흡하다는 인식이 있고 이것은 전문대학 산학협력 활성화를 저해하고 있다. 전문대학 산학협력을 활성화하기 위해서는 기업 수요를 정확히 파악하는 것이 무엇보다도 중요하다. 본 연구는 기업을 대상으로 설문조사를 실시하고 3D 프린팅과 전문대학 졸업생의 활동분야를 비교분석하여 3D 프린팅을 활용한 전문대학 산학협력 활성화 방안을 제안한다. 그리고 전문대학과 일반대학의 주요역할을 기술사업화 절차에 따라 기업 수요를 분석하여 기업과 전문대학 그리고 일반대학의 협력모델을 제안한다.