• Title/Summary/Keyword: 3D manufacturing

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The Design and Manufacturing of Die Plate Using 3D CAD/CAM (3D CAD/CAM을 활용한 다이 플레이트의 설계 및 가공)

  • Chio, Kye-Kwang
    • Proceedings of the KAIS Fall Conference
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    • 2006.05a
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    • pp.192-195
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    • 2006
  • 본 논문에서는 다이 플레이트(Die Plate)를 제작할 때 생산성 향상을 위해서 3D CAD/CAM 시스템을 적용하였다. 사용된 3D CAD/CAM 소프트웨어는 UG NX 3.0이며 생성된 NC 코드는 CNC밀링 및 와이어 컷 방전가공기에 전송되어 다이 플레이트를 자동 가공한다.

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In vitro evaluation of the wear resistance of provisional resin materials fabricated by different methods (제작방법에 따른 임시 수복용 레진의 마모저항성에 관한 연구)

  • Ahn, Jong-Ju;Huh, Jung-Bo;Choi, Jae-Won
    • The Journal of Korean Academy of Prosthodontics
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    • v.57 no.2
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    • pp.110-117
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    • 2019
  • Purpose: This study was to evaluate the wear resistance of 3D printed, milled, and conventionally cured provisional resin materials. Materials and methods: Four types of resin materials made with different methods were examined: Stereolithography apparatus (SLA) 3D printed resin (S3P), digital light processing (DLP) 3D printed resin (D3P), milled resin (MIL), conventionally self-cured resin (CON). In the 3D printed resin specimens, the build orientation and layer thickness were set to $0^{\circ}$ and $100{\mu}m$, respectively. The specimens were tested in a 2-axis chewing simulator with the steatite as the antagonist under thermocycling condition (5 kg, 30,000 cycles, 0.8 Hz, $5^{\circ}C/55^{\circ}C$). Wear losses of the specimens were calculated using CAD software and scanning electron microscope (SEM) was used to investigate wear surface of the specimens. Statistical significance was determined using One-way ANOVA and Dunnett T3 analysis (${\alpha}=.05$). Results: Wear losses of the S3P, D3P, and MIL groups significantly smaller than those of the CON group (P < .05). There was no significant difference among S3P, D3P, and MIL group (P > .05). In the SEM observations, in the S3P and D3P groups, vertical cracks were observed in the sliding direction of the antagonist. In the MIL group, there was an overall uniform wear surface, whereas in the CON group, a distinct wear track and numerous bubbles were observed. Conclusion: Within the limits of this study, provisional resin materials made with 3D printing show adequate wear resistance for applications in dentistry.

Developing Integrated Compressor Cooler System of 3D Printing Nozzle (3D 프린팅 노즐의 일체형 압출기 쿨링 시스템 개발)

  • Son, Ji-Hwan;Park, Hyun-Woo;Ha, Dong-Woo;Lee, Chang-U;Kim, Jin-Su;Kang, Seong-Ki
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.1
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    • pp.6-12
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    • 2017
  • In a large 3D printer when the cooler, which cools the filament, acts in one direction, the area directly exposed to the cooling is cooled to the proper temperature. However, the cooling effect on the opposite area is relatively less. It was found in experiments that filaments with a thickness of over 2 mm exhibit the cooling problem in one directional cooling. Consequently, cooling was performed to prevent the flow-down and to produce firm support leading to an improvement in product quality in extrusion. Further, the lay-up of a 3D printer with five guides combined with a duct was achieved. Analysis showed that the improvement in the cooling effect enables stable extrusion and lay-up and thus, reduces fabrication time.

A Study on 3D Printing of Objects on Local Cultural Heritage VR Contents (지역문화유산 VR 객체의 3D 프린팅에 관한 연구)

  • Hwang, Su Hyeon;Choi, Soon-Hyuk;Min, Ga-Young;Hong, Jang-Eui;Yoo, Kwan Hee;Kim, YoungGyun
    • Proceedings of the Korea Information Processing Society Conference
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    • 2017.04a
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    • pp.1069-1072
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    • 2017
  • 최근에 360도 파노라마(Panorama) 사진과 영상을 이용한 가상현실 콘텐츠 제작이 급격히 증가하고 있다. 본 연구에서는 지역문화유산의 360도 파노라마 VR 콘텐츠 속에 존재하는 3D 대상물들(Objects)을 실시간으로 출력하는 시스템에 대해 연구하였다. 본 논문에서 제안하는 시스템은 지역문화유산의 가상투어(Virtual tour)뿐만 아니라 가상투어상의 주요 대상물들을 3D 프린터로 실시간 인쇄하여 소유할 수 있다는 특징을 갖는다. 지역문화유산의 가상현실을 통한 학습효과에 추가하여 주요 문화유산의 3D 모형의 출력을 통해 지역문화유산의 형태를 좀 더 현실감 있게 학습할 수 있다는 장점과 가상투어와 디지털 생산(Digital Manufacturing)/가상 생산(Virtual Manufacturing) 기술이 결합하는 새로운 형태의 서비스가 가능할 것으로 생각된다.

Optimum Design and Characterization of F-Theta Lens by a 3D Printer(I) (초점보정 렌즈설계 및 3D 프린터 이용 가공 특성평가(I))

  • Shin, Hyun-Myung;Yoon, Sung-Chul;Choi, Hae-Woon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.43-48
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    • 2015
  • A focal length-correcting lens called the F-theta lens is required to compensate for the different focus on spot size due to the deflected incident laser beam. The F-theta lens was designed by the ray tracing method and fabricated by a 3D printer with polymer-based material. The designed F-theta lens is able to compensate for the focus on spot size by an incidence angle of 0 to 2 degrees. Based on the analysis of the simulation, there was almost no aberration in the $0^{\circ}C$ incidence angle, and the maximum of $50{\mu}m$ of aberration was observed at the incidence angle of $2^{\circ}$. Diffraction-encircled energy was analyzed to characterize the designed optics, and an image simulation was performed to confirm the actual image resolution.

Optimum Design and Characterization of F-theta lens by a 3D Printer(II) (초점보정 렌즈설계 및 3D 프린터 이용 가공 특성평가(II))

  • Yoon, Sung-Chul;Shin, Hyun Myung;Choi, Hae-Woon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.49-54
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    • 2015
  • The fabrication of a focal length-correcting lens called the F-theta lens was performed by a 3D printer. The fabricated lenses were characterized by transmittance and reflectance measurements. The optical properties of the lens, such as scattering or transmittance efficiency, were analyzed with respect to the wavelength (red, green, and blue) and the surface roughness of the lens. There was almost no shape aberration on the focus location of 0 degrees, but elliptical focus shapes were found at 1 and 2 degrees of the laser incidence angle. The developed process is expected to be used for the quick fabrication of lenses with low costs and quick turn-out. By improving the surface roughness during postprocessing, the optical properties are expected to be comparable to commercial lens quality.

Infill Print Parameters for Mechanical Properties of 3D Printed PLA Parts (3D 프린팅으로 출력된 PLA 시편의 채움 밀도에 따른 기계적 물성 평가)

  • Seol, Kyoung-SU;Zhao, Panxi;Shin, Byoung-Chul;Zhang, Sung-Uk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.9-16
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    • 2018
  • Recently, the demand for eco-friendly parts has increased to reduce materials and parts that use fossil fuels. This has exacerbated the increase of energy prices and the enforcement of regulations by environmental agencies. Currently, polylactic acid (PLA) is a solution, as a common and eco-friendly material. PLA is a biodegradable material that can replace traditional petrochemical polymers. PLA has great advantages since it is resistant to cracking and shrinkage. When it is manufactured, there are few harmful byproducts. Improvement in the brittleness characteristics is another important task to be monitored throughout the production of industrial parts. Improvement in the brittleness property of products lowers the tensile strength and tensile elasticity modulus of the parts. This study focused on the mechanical properties of 3D-printed PLA parts. Tensile tests are performed while varying the infill print parameters to evaluate the applicability of PLA in several industrial areas.

Robot System Design Capable of Motion Recognition and Tracking the Operator's Motion (사용자의 동작인식 및 모사를 구현하는 로봇시스템 설계)

  • Choi, Yonguk;Yoon, Sanghyun;Kim, Junsik;Ahn, YoungSeok;Kim, Dong Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.605-612
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    • 2015
  • Three dimensional (3D) position determination and motion recognition using a 3D depth sensor camera are applied to a developed penguin-shaped robot, and its validity and closeness are investigated. The robot is equipped with an Asus Xtion Pro Live as a 3D depth camera, and a sound module. Using the skeleton information from the motion recognition data extracted from the camera, the robot is controlled so as to follow the typical three mode-reactions formed by the operator's gestures. In this study, the extraction of skeleton joint information using the 3D depth camera is introduced, and the tracking performance of the operator's motions is explained.

Study of Mold Internal Temperature Measurement Using PTCR for 3-D Glass Heat Forming (PTCR을 이용한 3-D Glass 열성형 금형의 내부 온도 측정에 관한 연구)

  • Lee, Ho-Soon;Ahn, Hae-Won;Kim, Si-Gyun;Kim, Gi-Man;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.146-152
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    • 2017
  • In order to make 3-D glass from 2-D glass for mobile device windows, a mold is used for heat forming. In this process, the temperature of the glass is very important. However, measuring the temperature of the glass inside the mold is very difficult owing to the mold structure and the high temperature. The purpose of this study is to measure the temperature inside the mold by using Process Temperature Control Rings (PTCR) and to compensate for temperature differences in the heat forming machine and inside the mold. The measuring method uses the ceramic material's shrinkage characteristics, which makes it possible to measure the temperature inside the mold at various locations.

Three-dimensional bio-printing and bone tissue engineering: technical innovations and potential applications in maxillofacial reconstructive surgery

  • Salah, Muhja;Tayebi, Lobat;Moharamzadeh, Keyvan;Naini, Farhad B.
    • Maxillofacial Plastic and Reconstructive Surgery
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    • v.42
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    • pp.18.1-18.9
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    • 2020
  • Background: Bone grafting has been considered the gold standard for hard tissue reconstructive surgery and is widely used for large mandibular defect reconstruction. However, the midface encompasses delicate structures that are surrounded by a complex bone architecture, which makes bone grafting using traditional methods very challenging. Three-dimensional (3D) bioprinting is a developing technology that is derived from the evolution of additive manufacturing. It enables precise development of a scaffold from different available biomaterials that mimic the shape, size, and dimension of a defect without relying only on the surgeon's skills and capabilities, and subsequently, may enhance surgical outcomes and, in turn, patient satisfaction and quality of life. Review: This review summarizes different biomaterial classes that can be used in 3D bioprinters as bioinks to fabricate bone scaffolds, including polymers, bioceramics, and composites. It also describes the advantages and limitations of the three currently used 3D bioprinting technologies: inkjet bioprinting, micro-extrusion, and laserassisted bioprinting. Conclusions: Although 3D bioprinting technology is still in its infancy and requires further development and optimization both in biomaterials and techniques, it offers great promise and potential for facial reconstruction with improved outcome.