• 제목/요약/키워드: 3D Process

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3D 스캐너를 이용한 커브드 모니터의 스프링백 분석 연구 (A study on the springback analysis of a curve monitor using a 3D scanner)

  • 윤형우;이춘규
    • Design & Manufacturing
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    • 제12권3호
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    • pp.13-18
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    • 2018
  • Flexible display tends to grow every year, It tends to be larger, slimmer, and higher in image quality. Therefore, accuracy is required in the manufacturing process of each part. In the curved monitor, the bottom chassis has a structure to which other parts can be attached. The accuracy of the curvature which the bottom chassis of the curve monitor monitors has is important. If the curvature error is large, serious defects such as cracks, warpage, twisting and the like occur. Curvature was analyzed using 3D scanner. In the Forming process and Restriking process steps, spring go occurred, and spring back occurred in the Notching process and Bending process steps. Even in the same process, it was confirmed that the curvature value varied depending on the formed shape.

RP시스템을 이용한 원형시제품 제작 시 제품 오차 보정에 관한 연구 (A Study on Correction of CIRCLE Product Error by Prototype using Rapid Prototyping System)

  • 김원중
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.146-153
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    • 2012
  • RP system which is widely used to reduce the time of product development is to resolve the problem of cutting work. It is a method using laminated thin films to produce many forms. The RP equipment used for this experiment is FDM system. This can produce 3D model with using 3D CAD designed file within a relatively short time. Not only this, this system also through 3D file preparation, 3D product manufacture, removal support these 3 step operating process can easily produce goods, but product can be different from original design. This research has been conducted to minimize this error. To apply to the circular product made a circular specimen and measured several times with 3D scanner and find out average 99.622% of accuracy. This result is applied to RP system, and with this changed design produced a specimen, and found out the accuracy is increased to 99.958%. If this is applied to circular products, we can produce more precise products with less process.

UV 레이저 어블레이션과 상변화 충진을 이용한 3차원 마이크로 부품의 쾌속 제작 (Rapid Manufacturing of 3D Micro Products by UV Laser Ablation and Phase Change Filling)

  • 신보성;김재구;장원석;황경현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.26-29
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    • 2003
  • UV laser micromachining are generally used to create microstructures for micro product through a sequence of lithography-based photopatterning steps. However, the micromachining process is not suitable for the rapid realization of complex microscale 3D product because it depends on worker experiences, excessive cost and time to make many masks. In this paper, the more effective micro rapid manufacturing process, which is developed upon the base of laser micromachining. is proposed to fabricate micro products directly using UV laser ablation and phase change filling. The filling process is useful to hold the micro product during the next ablation step. The proposed micro rapid manufacturing process is also proven experimentally that enables to fabricate the 3D microscale products of UV sensitive polymer from 3D CAD data to functional micro parts.

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UV 레이저 어블레이션과 상변화 충진을 이용한 3차원 마이크로 부품의 쾌속 제작 (Rapid Manufacturing of 3D Micro Products by UV Laser Ablation and Phase Change Filling)

  • 신보성;김재구;장원석;황경현
    • 한국정밀공학회지
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    • 제22권11호
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    • pp.196-201
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    • 2005
  • UV laser micromachining are generally used to create microstructures for micro product through a sequence of lithography-based photopatterning steps. However, the micromachining process is not suitable for the rapid realization of complex 3D micro product because it depends on worker experiences, excessive cost and time to make many masks. In this paper, the more effective micro rapid manufacturing process, which is developed upon the base of laser micromachining, is proposed to fabricate micro products directly using UV laser ablation and phase change filling. The filling process is useful to hold the micro product during the next ablation step. The proposed micro rapid manufacturing process is also proven experimentally that enables to fabricate the 3D micro products of UV sensitive polymer from 3D CAD data to functional micro parts.

3D 스캐너와 역설계를 활용한 자동차용 허브의 프린팅 특성 (3D Printing Characteristics of Automotive Hub using 3D Scanner and Reverse Engineering)

  • 김해지
    • 한국기계가공학회지
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    • 제18권10호
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    • pp.104-109
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    • 2019
  • Reverse engineering techniques using 3D scanners and 3D printing technologies are being used in various industries. In this paper, the three-dimensional model is designed for automotive hub parts through 3D scanning and reverse engineering, and the design of hub parts is intended to be printed on FDM-style 3D printers to measure and analyze the dimensions of hub parts designed for reverse design and 3D printed hub parts. Experimental result have shown that the dimensions of 3D printed hub parts are small compared to those of the reverse-engineered dimensions, which are due to the shrinkage of filament materials in 3D printing.

지능형 연성 복합재 구동기 제작을 위한 3D 프린팅-캐스팅 복합 공정 (Hybrid 3D Printing and Casting Manufacturing Process for Fabrication of Smart Soft Composite Actuators)

  • 김민수;송성혁;김형일;안성훈
    • 한국정밀공학회지
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    • 제33권1호
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    • pp.77-83
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    • 2016
  • Intricate deflection requires many conventional actuators (motors, pistons etc.), which can be financially and spatially wasteful. Novel smart soft composite (SSC) actuators have been suggested, but fabrication complexity restricts their widespread use as general-purpose actuators. In this study, a hybrid manufacturing process comprising 3-D printing and casting was developed for automated fabrication of SSC actuators with $200{\mu}m$ precision, using a 3-D printer (3DISON, ROKIT), a simple polymer mixer, and a compressor controller. A method to improve precision is suggested, and the design compensates for deposition and backlash errors (maximum, $170{\mu}m$). A suitable flow rate and tool path are suggested for the polymer casting process. The equipment and process costs proposed here are lower than those of existing 3D printers for a multi-material deposition system and the technique has $200{\mu}m$ precision, which is suitable for fabrication of SSC actuators.

압출식 적층제조 기술을 적용한 건축 3D 프린팅 운영절차의 설계 및 검증 (Construction 3D printing SoP Design and Verification Using Material Extrusion Additive Manufacturing Technology)

  • 박진수;김경택
    • 한국건설관리학회논문집
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    • 제23권1호
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    • pp.106-112
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    • 2022
  • 적층제조(AM, 3D프린팅) 기술은 건설업계에서 다양한 효과로 주목받고 있다. 특히 시공자동화, 자원관리, 시공기간 정밀도 향상, 작업자 안전 등의 문제점을 해소하는 능력을 기대하고 있다. 하지만, 적층 시공 과정은 축적된 데이터가 많은 기존 시공기술과 달리 성숙하지 못한 절차 및 시공방법으로 인해 시행착오와 예측이 어려운 사고를 유발한다. 본 연구에서는 현장 시공형 건설 AM 프로세스를 설계하고 실증을 위한 실험이 진행된다. 또한, 정성적인 실험결과의 원인 분석이 진행되었다.

BIM 속성정보를 활용한 4D, 5D 설계 지원 알고리즘 구현 및 검증에 관한 연구 - 공정시뮬레이션과 물량산출을 중심으로 - (A Study on Implementation of 4D and 5D Support Algorithm Using BIM Attribute Information - Focused on Process Simulation and Quantity Calculation -)

  • 정재원;서지효;박혜진;추승연
    • 대한건축학회연합논문집
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    • 제21권4호
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    • pp.15-26
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    • 2019
  • In recent years, researchers are increasingly trying to use BIM-based 3D models for BIM nD design such as 4D (3D + Time) and 5D (4D + Cost). However, there are still many problems in efficiently using process management based on the BIM information created at each design stage. Therefore, this study proposes a method to automate 4D and 5D design support in each design stage by using BIM-based Dynamo algorithm. To do this, I implemented an algorithm that can automatically input the process information needed for 4D and 5D by using Revit's Add-in program, Dynamo. In order to support the 4D design, the algorithm was created to enable automatic process simulation by synchronizing process simulation information (Excel file) through the Navisworks program, BIM software. The algorithm was created to automatically enable process simulation. And to support the 5D design, the algorithm was developed to enable automatic extraction of the information needed for mass production from the BIM model by utilizing the dynamo algorithm. Therefore, in order to verify the 4D and 5D design support algorithms, we verified the applicability through consultation with related workers and experts. As a result, it has been demonstrated that it is possible to manage information about process information and to quickly extract information from design and design changes. In addition, BIM data can be used to manage and input the necessary process information in 4D and 5D, which is advantageous for shortening construction time and cost. This study will make it easy to improve design quality and manage design information, and will be the foundation for future building automation research.

3D 프린터를 이용한 임펠러 출력물의 치수 특성 (Dimensional Characteristics of Impeller Output Using 3D Printers)

  • 공정리;김해지
    • 한국기계가공학회지
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    • 제21권9호
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    • pp.56-62
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    • 2022
  • This study analyzed the output precision of 3D printing methods. The inner impeller of the centrifugal compressor was printed in as a sheet with 100% packing density using two methods: field deposition modelling and stereolithography. Dimensional differences between the initial CAD and printed models were evaluated using a 3D scanner. To investigate the dimensional characteristics of the 3D printed impeller, 3D dimension analysis and point dimension analysis were performed. The point dimension analysis was divided into 3D and 2D for comparative analysis.

VaRI 공정 유동해석 간소화 방법에 대한 연구 (A Study on Simplifying Flow Analysis of VaRI Process)

  • 김영민;이정완;김정수;안세훈;오영석;이진우;김위대;엄문광
    • Composites Research
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    • 제34권4호
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    • pp.233-240
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    • 2021
  • VaRI(Vacuum assisted Resin Infusion) 공정은 공정비용이 저렴하며, 크기가 큰 복합재 제작에 적합한 OoA(Out of Autoclave) 공정이다. VaRI 공정에서는 원할한 수지 주입을 위해 섬유 상단에 유로망을 적층한다. 수지는 이 유로망을 따라 섬유의 면 방향으로 빠르게 공급되고, 공급된 수지는 다시 섬유의 두께방향으로 함침된다. 면방향의 유동과 두께방향의 유동이 동시에 일어나기 때문에 수지의 유동을 예측하기 힘들며, 수지 주입과정을 예측하기 위해 3D 수치해석 프로그램이 사용되고 있다. 하지만, 3D로 해석하기 위해서 섬유와 유로망의 두께방향에 많은 Element가 필요하고, 이로 인해 제품의 크기가 클수록 해석시간이 오래 걸린다. 따라서 본 연구에서는 3D 유동해석을 2D 해석으로 간소화하여 유동해석에 소요되는 시간을 줄이는 방법을 제시하였다. 3D 유동해석과 간소화된 2D 유동해석을 동일조건에서 비교하여 효용성을 검증하였고, 충진시간 오차율은 약 7%, 유동해석시간 감소율은 약 95%로 나타났다. 또한 3D 해석에서 섬유 상, 중, 하단 간의 유동 전진 거리의 차이가 일정하다는 것을 활용하여 간소화된 2D 유동해석에서도 상, 중, 하단의 유동 전진 거리를 예측할 수 있었다.