• Title/Summary/Keyword: 3D Printing Concrete

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Structural Behavior of 3D Printed Concrete Specimens with Reinforcement (보강재가 있는 3D 프린팅 콘크리트의 구조거동)

  • Joh, Changbin;Lee, Jungwoo;Yang, In-Hwan
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.3
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    • pp.174-181
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    • 2018
  • This paper examines the structural behavior of 3D printed concrete specimens with focus on the bond between the layers. The tensile bond and flexural strengths were investigated experimentally and compared with those of specimens made by conventional mold casting. The test parameters were the time gap between printing layers and the reinforcement between vertical layers. The results showed the 3D printed specimens had voids between layers and confirmed the strength reduction due to printing time gap and the stress concentration caused by the voids. Most of the reduction in tensile bond strength between layers was due to the stress concentration at least up to certain printing time gap. Moreover, beyond a certain printing time gap (24hours), the additional reduction in tensile bond strength reached a level that could affect the structural behavior. The reinforcement between layers was helpful to increase the ductile behavior which is essential to prevent the sudden collapse of the structure. In addition, the reduction in flexural strength due to the stress concentration by the voids was observed and should be considered in the design of 3D printed wall structures against the lateral load.

Compressive Strength Experiment of Lightweight Concrete Using Coarse Aggregate Produced by 3D Printing (3D 프린팅으로 제작한 굵은 골재를 사용한 경량콘크리트의 압축강도 실험)

  • Ahn, Byung-Ju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.5
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    • pp.54-59
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    • 2020
  • Coarse aggregate is produced in various ways depending on the location and production method. Currently, the construction industry is in need of a stable supply of coarse aggregate and a way to secure standard quality. The purpose of this study is to examine whether the use of coarse aggregate in 3D printing can help solve this problem. ABS filament was selected for use in 3D printing. CATIA was used for the design of the coarse aggregate, and CUBICON Single Plus was used for the production. Six specimens were produced and cured in water for 28 days. Three of them were made with AE agent, and three were made without it. A compressive strength test confirmed that when the AE agent was used, the compressive strength was greater than the lightweight concrete design criterion specified in the concrete standard specification. This suggests that coarse aggregate produced by a 3D printer may be used for lightweight concrete. A mass production system using this method could help to solve the problems facing the construction industry, such as stable supply and demand for coarse aggregate and securing standard quality.

A Comparative Analysis of the Classification System for Three-Dimensional Concrete Printers (3D 콘크리트 프린터 분류체계 비교연구)

  • Chung, Jihoon;Lee, Ghang;Kim, Jung-Hoon;Choi, Jaejin
    • Korean Journal of Construction Engineering and Management
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    • v.21 no.2
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    • pp.3-14
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    • 2020
  • This study reviews and comparatively analyzes existing classification systems for 3D concrete printers to propose a classification system for 3D concrete printers. Several classifications for existing 3D printers have been proposed and used in the market. Nevertheless, quite a few of the printer types such as fused deposition modeling (FDM) and selective laser melting (SLM) are not suitable for characterizing 3D concrete printers. To derive the properties that distinguish one 3D concrete printer type from the others, this study reviews existing 3D concrete printers and comparatively analyzes the properties of 3D concrete printers identified in previous studies. The results show that existing classifications do not reflect the states-of-the-art of 3D concrete printers, the classification terms are ambiguous, and the entire printing processes are not considered. A new classification system was proposed based on the essential properties of the 3D concrete printers identified through the analysis of related work. The result of this study can be used as a basis for classifying commercial 3D concrete printers as well as studies related to 3D concrete printers.

Printing performance of 3D printing cement-based materials containing steel slag

  • Zhu, Lingli;Yang, Zhang;Zhao, Yu;Wu, Xikai;Guan, Xuemao
    • Advances in concrete construction
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    • v.13 no.4
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    • pp.281-289
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    • 2022
  • 3D printing cement-based materials (3DPCBM) is an innovative rapid prototyping technology for construction materials. This study is tested on the rheological behavior, printability and buildability of steel slag (SS) content based on the extrusion system of 3D printing. 0, 8 wt%, 16 wt%, 24 wt%, 32 wt% and 40 wt% SS was replaced cement, The test results revealed that the addition of SS would increase the fluidity of the printed paste, prolong the open time and setting time, reduce the plastic viscosity, dynamic yield stress and thixotropy, and is beneficial to improve the pumping and extrudability of 3DPCBM. With the increase of SS content, the static yield stress developed slowly with time which indicated that SS is harmful to the buildability of printing paste. The content of SS in 3DPCBM can reach up to 40% at most under the condition of satisfying rheological property and buildability, it provides a reference for the subsequent introduction of SS and other industrial solid waste into 3DPCBM by explored the influence law of SS on the rheological properties of 3DPCBM.

3D Printed Building Technology using Recycling Materials (리사이클링 원료를 사용한 건축용 3D 프린팅 기술 동향)

  • Baek, Chul-Seoung;Seo, Jun-Hyung;Cho, Jin-Sang;Ahn, Ji-Whan;Cho, Kye-Hong
    • Resources Recycling
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    • v.27 no.1
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    • pp.3-13
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    • 2018
  • 3D printing, also known as Additive Manufacturing (AM), is being positioned as a new business model of revolutionizing paradigms of existing industries. Launched in early 2000, 3D printing technology for architecture has also advanced rapidly in association with machinery and electronics technologies mostly in the United States and Europe. However, 3D printing systems for architecture require different mechanical characteristics from those of cement/concrete raw materials used in existing construction methods. Accordingly, in order to increase utilization of raw materials produced in the cement and resource recycling industry, it is necessary to develop materials processing and utilization technology, to secure new property evaluation and testing methods, and to secure database related to environmental stability for a long period which aims to reflect characteristics of an architectural 3D printing technology.

Strength Characteristics of 3D Printed Concrete According to the Stacking Direction (적층 방향에 따른 3D 프린팅 콘크리트의 강도 특성)

  • Won, Hee-Jae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.2
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    • pp.632-637
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    • 2021
  • In order to develop future construction technology, research is actively being conducted on concrete construction technology using 3D printing, which is currently in the spotlight as a future industry in domestic and foreign construction industries and academia. However, 3D printing technology is currently being developed and does not meet the requirements for proper construction technology and the properties of concrete materials, and it is difficult to apply in the actual field. Research is also needed for the durability management and maintenance of constructed structures. This work compares the compressive and flexural strength to that produced in conventional molds by dividing the 3D printed concrete output by the laminated X, Y, and Z axes. The compressive strength of a test specimen in the II Z-axis test direction was 8-10% higher than that of the other test directions (I and III Y axes and X axis). The strength was 4% lower than that of a molded test specimen. As of 28th of the age, the bending strength of the test specimen in the Z-axis direction was 5 to 7% higher than that of the I and III Y, and X-axis test directions, and the strength was 2% lower than that of the molded test specimen.

A Development of Work Item and Duration Estimation Method for 3D Printing based Building (건축물 3D 프린팅 공정 도출 및 공기 산정방식 개발)

  • Park, Hyung-Jin;Seo, Myoung-Bae;Ju, Ki-Beom
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.12
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    • pp.200-207
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    • 2017
  • 3D printing is making a huge difference to existing industries and is beginning to be applied in the field of construction. 3D printing construction differs from existing construction techniques. Therefore, new construction processes need to be developed. In particular, the accurate construction duration is linked directly to a successful project. A method for estimating the construction duration for 3D printing construction is necessary. In this study, a 3D printing construction process and duration estimation method were derived to prepare for the future introduction of 3D printing in construction. The scope of the study was assumed to be 3D printing equipment capable of pouring concrete, and limited to a frame structure construction. The developed construction period estimation method was applied to the virtual test model. As a result of applying the test model, the construction duration was shortened by approximately 50% compared to the existing construction technique. The method of estimating the construction period developed in this study can be applied to 3D printing constructions in the future and help establish a business plan.

Development of Shrinkage Reducing Agent for 3D Printing Concrete (3D 프린팅 콘크리트용 수축저감제 개발)

  • Lee, Dong-gyu;Yoo, Byung-Hyun;Son, Ho-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.37-43
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    • 2019
  • Since 3D printed concrete can be constructed without formwork, it is easy to construct an atypical structure, and the construction time and labor cost can be reduced. However, since the construction is exposed to the outside, shrinkage cracking due to moisture loss inside and outside the concrete occurs. Therefore, in order to improve the durability of the 3D printed concrete, a shrinkage reduction plan of the 3D printed concrete is required. In this study, glycol-based and alcohol-based shrinkage reducing agents were fabricated and evaluated for their performance. The shrinkage reducing agent samples showing excellent performance were selected and applied to 3D printed concrete. As a result, the compressive strength was increased by more than 10% and the shrinkage was reduced by more than 36% when using a shrinkage reducing agent. It is expected that the production of high quality 3D printed concrete will be possible because it is possible to increase the compressive strength and reduce the amount of dry shrinkage by applying a shrinkage reducing agent for 3D printed concrete.

In-Plane and Out-of-Plane Test and FEM Analysis of 3D Printing Concrete Specimens According to Stacking Direction (적층방향에 따른 3D프린팅 콘크리트의 면내 및 면외 구조 성능 평가 연구)

  • An, Hyoseo;Lee, Gayoon;Lee, Seong Min;Shin, Dong Won;Lee, Kihak
    • Journal of the Earthquake Engineering Society of Korea
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    • v.27 no.6
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    • pp.321-330
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    • 2023
  • In this study, the structural performance of the specimen fabricated through 3D printing was evaluated through monotonic loading experiments analysis to apply to 3D printed structures. The compression and flexural experiments were carried out, and the experimental results were compared to the finite element model results. The loading directions of specimens were investigated to consider the capacity of specimens with different curing periods, such as 7 and 28 days. As a result, the strength tended to increase slightly depending on the stacking direction. Also, between the 3D-printed panel composite and the non-reinforced panel, the bending performance depended on the presence or absence of composite reinforcement.