• 제목/요약/키워드: 3D Deformation

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초소형 스퍼기어 제조를 위한 초소성 Al-78Zn 분말 압출 (Powder extrusion with superplastic Al-78Zn powders for micro spur gears)

  • 이경훈;김진우;황대원;김종현;장석상;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.387-390
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    • 2009
  • This study was designed to fabricate the micro-electro-mechanical systems (MEMS) parts such as micro spur gears using hot extrusion of gas atomized Al-78Zn powders. For this purpose, it is important to develop new methods to fabricate micro-dies and choose suitable extrusion conditions for a micro-forming. Micro-dies with Ni were fabricated by LIGA technology. LIGA technology was capable to produce micro-extrusion dies with close tolerances, thick bearing length and adequate surface quality. Superplastic Al-78Zn powders have the great advantage in achieving deformation under low stresses and exhibiting good micro formability with average strain rates ranging from $10^{-3}$ to $10^{-2}\;s^{-1}$ and constant temperatures ranging from 503 to 563K. Al-78Zn powders were compacted into a cylindrical shape (${\Phi}3{\times}h10$) under compressive force of 10kN and, subsequently, the compacted powders were extruded at 563k in a hot furnace. Micro-extrusion has succeeded in forming micro-gear shafts.

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내충격성 향상 및 경량화를 위한 하이브리드 복합재료 스트럿 타워 설계 (The Design of a Hybrid Composite Strut Tower for Improving Impact Resistance and Light-weight)

  • 이현철;오현주;김성수
    • Composites Research
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    • 제26권4호
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    • pp.223-229
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    • 2013
  • 본 연구에서는 자동차가 불규칙한 노면을 주행 시 받게 되는 충격으로 인하여 마운트 상단에 발생하는 영구변형을 방지하고자 하이브리드 복합재료를 사용한 스트럿 타워를 설계하였다. 타이어와 현가장치에서 흡수 가능한 에너지량을 초과하였을 시 잔류 충격은 마운트로 전이되며, 특히 고속주행성능을 향상시키기 위하여 강직한 현가장치를 도입한 경우, 에너지 흡수량 저하로 인하여 기존의 스트럿 타워가 쉽게 변형될 수 있다. 유한요소해석을 통하여 압연강판과 탄소섬유 복합재료로 이루어진 하이브리드 복합재료 스트럿 타워의 최적설계를 진행하였으며, 낙하충격시험을 실시하여 동적 거동을 연구하였다. 또한 3차원 형상측정과 초음파 비파괴 검사방법을 이용하여 스트럿 타워의 손상 유무를 확인하였다.

국부변수 조절을 통한 프레임의 탄소성 하중-제하 비선헝 해석 (Elasto-plastic Loading-unloading Nonlinear Analysis of Frames by Local Parameter Control)

  • 박문식
    • 한국전산구조공학회논문집
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    • 제14권4호
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    • pp.435-444
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    • 2001
  • 대변형 탄소성 프레임의 해석은 운동학적, 재질적, 수치해법상으로 매우 복잡하여 정확하고 효율적인 요소나 알고리즘이 부족하다. 본 논문에서는 3차원 보요소에 대하여 봉이론으로부터 유한요소를 만들고 소성을 적용하기 위하여 Cauchy응력과 공학적변형률을 구성방정식에 적용하는 방법으로 객관화된 증분해법에 의한 보요소를 제안하였다. 특히 항복조건의 만족을 위하여 정확하고도 효율적인 소성방정식의 적분법을 개발하고 적용하였으며 연속법과 일차원 탐색 등을 고려하여 광역수렴성과 2차 수렴속도를 갖는 수치해법을 개발하고 예제를 통하여 확인하였다.

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안티-백래시 기어를 이용한 엔진 직결식 PTO 전동 라인의 치타음 감소 (Reduction of Rattle Noise in a Direct-Engine PTO Driveline Using an Anti-backlash Gear)

  • 심성보;박영준;김경욱
    • Journal of Biosystems Engineering
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    • 제32권3호
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    • pp.137-144
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    • 2007
  • An anti-backlash gear was developed to reduce the rattle noise generated from the gearbox of a direct-engine PTO driveline of agricultural tractors under idling. A pair of gears using the anti-backlash gear as driven part was modeled and verified. Using the verified model, a computer simulation was conducted to investigate the effects of design parameters of the anti-backlash gear on the reduction of rattle noise. The optimum values of the design parameters were also determined by the computer simulation. The optimized anti-backlash gear was then manufactured and installed on the experimental PTO driveline for the performance test. Measurement of rattle noise was made to evaluate its performance before and after the driven gear of the PTO gearbox was replaced by the optimized anti-backlash gear. Results of the study were as follows: The optimum values of the design parameters, spring constant and deformation, may be determined by a relationship: $$k{\ge}\frac{4364.7}{150{\delta}-23.564}$$ The optimized anti-backlash gear reduced the rattle noise maximally by 16.9 dBA. This concluded that it would be most effective to use the optimized anti-backlash gear to eliminate the rattle noise in the PTO driveline.

복합적층 박스거더의 유효폭 산정을 위한 기초연구 (A Fundamental Study on Effective Width Evaluation of Laminated Composite Box Girder)

  • 천경식;지효선;박원태
    • 복합신소재구조학회 논문집
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    • 제6권3호
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    • pp.26-31
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    • 2015
  • The domestic and foreign specifications presented the effective width based on flange length to width ratio only. The existing paper on the effective width grasped of the effect of span, load type and cross-section properties, but localized steel bridges. Recently, The studies are going on in progress for the application of fiber reinforced composite material in construction field. Therefore, it is required to optimum design that have a good grasp the deformation characteristic of the displacements and stresses distribution and predict variation of the effective width for serviceability loading. This research addresses the effective width of all composite material box girder bridges using the finite element method. The characteristics of the effective width of composite structures may vary according to several causes, e.g., change of fibers, aspect, etc. Parametric studies were conducted to determine the effective width on the stress elastic analysis of all composite materials box bridges, with interesting observations. The various results through numerical analysis will present an important document for construct all composite material bridges.

등분포하중을 받는 파형강관의 좌굴거동 (Buckling Behavior of Corrugated Steel Pipe under External Uniform Pressure)

  • 안우철;한택희;임남형;강영종
    • 한국강구조학회 논문집
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    • 제15권1호
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    • pp.33-40
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    • 2003
  • 최근 몇 년 동안 파형강관의 사용이 증가하고 있다. 예전의 연구자들은 강관의 파괴모드를 찌그러짐(crushing)이나 변형(deformation)으로 간주하였다. 그러나 강관의 직경이 커지고 두께가 얇아짐에 따라 상대적으로 작은 변형에서 좌굴이 발생하게 된다. 지중 강관의 좌굴해석에서는 두 가지가 있는데, 하나는 지반을 탄성연속체로 보는 것이고, 또 하나는 강관을 탄성스프링으로 지지한다고 가정하는 Winkler 모델이다. 이 두 가지의 해석방법은 파형을 고려하지 않는 평면해석을 기본으로 하고 있다. 본 논문에서는 좌굴해석 수행시 Winkler 모델을 기본으로 하고, 파형의 효과를 고려하는 3차원해석을 수행하여 좌굴하중에 대한 식을 제안하였다.

Wavelet analysis and enhanced damage indicators

  • Lakshmanan, N.;Raghuprasad, B.K.;Muthumani, K.;Gopalakrishnan, N.;Basu, D.
    • Smart Structures and Systems
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    • 제3권1호
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    • pp.23-49
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    • 2007
  • Wavelet transforms are the emerging signal-processing tools for damage identification and time-frequency localization. A small perturbation in a static or dynamic displacement profile could be captured using multi-resolution technique of wavelet analysis. The paper presents the wavelet analysis of damaged linear structural elements using DB4 or BIOR6.8 family of wavelets. Starting with a localized reduction of EI at the mid-span of a simply supported beam, damage modeling is done for a typical steel and reinforced concrete beam element. Rotation and curvature mode shapes are found to be the improved indicators of damage and when these are coupled with wavelet analysis, a clear picture of damage singularity emerges. In the steel beam, the damage is modeled as a rotational spring and for an RC section, moment curvature relationship is used to compute the effective EI. Wavelet analysis is performed for these damage models for displacement, rotation and curvature mode shapes as well as static deformation profiles. It is shown that all the damage indicators like displacement, slope and curvature are magnified under higher modes. A localization scheme with arbitrary location of curvature nodes within a pseudo span is developed for steady state dynamic loads, such that curvature response and damages are maximized and the scheme is numerically tested and proved.

Towards development of a reliable fully-Lagrangian MPS-based FSI solver for simulation of 2D hydroelastic slamming

  • Khayyer, Abbas;Gotoh, Hitoshi;Falahaty, Hosein;Shimizu, Yuma;Nishijima, Yusuke
    • Ocean Systems Engineering
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    • 제7권3호
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    • pp.299-318
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    • 2017
  • The paper aims at illustrating several key issues and ongoing efforts for development of a reliable fully-Lagrangian particle-based solver for simulation of hydroelastic slamming. Fluid model is founded on the solution of Navier-Stokes along with continuity equations via an enhanced version of a projection-based particle method, namely, Moving Particle Semi-implicit (MPS) method. The fluid model is carefully coupled with a structure model on the basis of conservation of linear and angular momenta for an elastic solid. The developed coupled FSI (Fluid-Structure Interaction) solver is applied to simulations of high velocity impact of an elastic aluminum wedge and hydroelastic slammings of marine panels. Validations are made both qualitatively and quantitatively in terms of reproduced pressure as well as structure deformation. Several remaining challenges as well as important key issues are highlighted. At last, a recently developed multi-scale MPS method is incorporated in the developed FSI solver towards enhancement of its adaptivity.

Development of Tissue-Tool Interaction Simulation Algorithms for Rotator Cuff Surgery Scenario in Arthroscopic Surgery Training Simulator

  • Jo, Kyungmin;Bae, Eunkyung;You, Hyeonseok;Choi, Jaesoon
    • 대한의용생체공학회:의공학회지
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    • 제41권4호
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    • pp.154-164
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    • 2020
  • Various simulator systems for surgery training have been developed and recently become more widely utilized with technology advancement and change in medical education adopting actively simulation-based training. The authors have developed tissue-instrument interaction modeling and graphical simulation algorithms for an arthroscopic surgery training simulator system. In this paper, we propose algorithms for basic surgical techniques, such as cutting, shaving, drilling, grasping, suturing and knot tying for rotator cuff surgery. The proposed method constructs a virtual 3-dimensional model from actual patient data and implements a real-time deformation of the surgical object model through interaction between ten types of arthroscopic surgical tools and a surgical object model. The implementation is based on the Simulation Open Framework Architecture (SOFA, Inria Foundation, France) and custom algorithms were implemented as pulg-in codes. Qualitative review of the developed results by physicians showed both feasibility and limitations of the system for actual use in surgery training.

Application of an integro-differential equation to the analysis of geotechnical problems

  • Poorooshasb, H.B.;Alamgir, M.;Miura, N.
    • Structural Engineering and Mechanics
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    • 제4권3호
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    • pp.227-242
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    • 1996
  • An important class of problems in the field of geotechnical engineering may be analyzed with the aid of a simple integro-differential equation. Behavior of "rigid" piles(say concrete piles), "deformable" piles(say gravel piles), pile groups, pile-raft foundations, heavily reinforced earth, flow within circular silos and down drag on cylindrical structures (for example the crusher unit of a mineral processing complex) are the type of situations that can be handled by this type of equation. The equation under consideration has the form; $$\frac{{\partial}w(r,\;z)}{{\partial}z}+f(z){\int}^z_0g({\xi})(\frac{{\partial}^2w(r,\;{\xi})}{{\partial}r^2}+\frac{1}{r}\frac{{\partial}w(r,\;{\xi})}{{\partial}r})d{\xi}+h(r,\;z)=0$$ where w(r, z) is the vertical displacement of a soil particle expressed as a function of the polar cylindrical space coordinates (r, z) and the symbols f, g and h represent soil properties and the loading conditions. The merit of the analysis is its simplicity (both in concept and in application) and the ease with which it can be expressed in a computer code. In the present paper the analysis is applied to investigate the behavior of a single rigid pile to bedrock. The emphasis, however, is placed on developing the equation, the numerical techique used in its evaluation and validation of the technique, hereafter called the ID technique, against a formal program, CRISP, which uses the FEM.