• Title/Summary/Keyword: 3D 가공제작

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Plug Manufacturing of Leisure Boats through the NC Processing (NC가공을 통한 레저보트의 플러그 제작)

  • Park, Gen-Ong
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.4
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    • pp.606-612
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    • 2010
  • This study took advantage of NC processing technique in order to recreate design in development process of leisure boat based on the Korean boats and ships. CNC milling is an area which is concerned in automation process of boat production and needs sophisticated software, equipment and professionals to pilot it. The progress of manufacture begins when the surface model creation and simulation being done using CAD/CAM software. In this process, the needs such as 3D design, NC processing data, plug lamination and partition processing appear as detailed steps. The study completed these detailed steps and also the application example has been studied with presenting engineering potentialities.

Manufacture of Press Die Pattern Using Laser System (레이저 가공 시스템을 이용한 프레스 금형용 패턴 제작)

  • 최명수;강경호;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.816-819
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    • 2000
  • Recently the styrofoam has been used fur material of press die pattern. The object of this research is to develope an automated laser system for manufacture of press die pattern which depends chiefly on handwork during its process. After converting 3-D CAD model into cross-sectional shape information, the unnecessary part of the section is vapored away by laser. The depth and width of cut are mainly under the control of laser power and beam feed rate. The optimum manufacturing conditions are obtained by preliminary experiments. It is necessary fur precise styrofoam pattern manufacturing to develope laser system which has sufficient motion accuracy and program or beam path generation and automatic control of this system.

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A Study on the Forging Prototype Manufacture of Aluminium 7050 Alloys (Al7050합금의 단조 시제품 제작에 관한 연구)

  • Kang, Seong-Ki;Lee, Jea-Kun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.39-45
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    • 2012
  • In this paper, process conditions are investigated for elimination of the grain coarsening and improved material flow during forging process by both of experiments and FEM analysis. Particular interest has been given to understand role of preform shape on the grain coarsening behavior and magnitude of the hammer forging load. As the results of FEM simulation by using DEFORM-3D, the simulated forging loads were 2,200ton in the case of a machined bar which is machined from 65mm to 60mm diameter, and below 1,900ton in the case of machined preform, respectively. The use of preform has been beneficial for reduction of the forging load and elimination of the grain coarsening. However, in the case of as received bar and the round bar, which was machined to 2.5mm thickness in surface layer, some degree of local grain coarsening behavior has been observed. The optimized preform shape could be properly designed by applying the FEM simulation.

Flexible Optical Waveguide Film with Embedded Mirrors for Short-distance Optical Interconnection (근거리 광연결용 미러 내장형 연성 광도파로 필름)

  • An, Jong Bae;Lee, Woo-Jin;Hwang, Sung Hwan;Kim, Gye Won;Kim, Myoung Jin;Jung, Eun Joo;Rho, Byung Sup
    • Korean Journal of Optics and Photonics
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    • v.23 no.1
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    • pp.12-16
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    • 2012
  • In the paper, we fabricated a Ni master with $45^{\circ}$-mirror structures for flexible waveguide fabrication. The flexible waveguide films with embedded $45^{\circ}$-angled mirrors at the waveguide ends were successfully fabricated using a UV-imprint process. Next, in order to enhance the reflectivity of the mirrors, Ni(3 nm)-Au(200 nm) bilayers were evaporated on the $45^{\circ}$-angled facets through a locally opened thin mask using an electron beam evaporator. We measured propagation loss, bending loss, mirror loss and bending reliability of the fabricated waveguide.

A Study on the Applicability of 3D Ceramic Printing Technology for Restoration of the Missing Part of Damaged Ceramics (훼손 도자기 결실부 복원을 위한 3D 세라믹 프린팅 기술의 기초 적용성 연구)

  • Oh, Seung-Jun;Wi, Koang-Chul
    • Journal of the Korea Convergence Society
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    • v.11 no.11
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    • pp.165-173
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    • 2020
  • ABS and PLA are applied for restoring missing part of damaged ceramics, but are not similar to the material of ceramics, so this study conducted a research on the properties and applicability of ceramic resin. This study conducted actual restoration of ABS and ceramic resin as well as cast restoration method with experiment of properties. Results show that manufacturing of restored part showed higher precision than existing materials, which enables printing of tiny shapes showing excellent surface texture and gloss than L30 and ABS resin. As a result of measuring properties, the material showed excellent durability than existing materials with no contraction and deformation and compressive strength, but value of specific gravity and hardness can lower processability after manufacturing. Long-term monitoring, evaluation of reliability of ceramic resin applied in this study, additional researches on the restorability of the original shape when printing too thin or long restored part are needed.

A Case Study of Developing a Subsurface Information and Visualization System Using ArcView (ArcView를 이용한 지하 정보 및 시각화 시스템 구축 사례 연구)

  • Kim, Hyeon-Gyu;Lee, Doo-Sung
    • Geophysics and Geophysical Exploration
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    • v.4 no.4
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    • pp.101-109
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    • 2001
  • In order to develop a spatial information system that can efficiently manage various subsurface data and produce information in a proper form for a user, we established a database of the well cores and built 3-D shapes that visualize the subsurface objects such as wells, ore bodies, tunnels, and mine cavities. We also made analysis tools available for three-dimensional ore bodies constructed here, such as vertical cross-section generator and mass computing tool. This system was developed by coding Avenue, a scripting language incorporated in ArcView, which is a commercial GIS software. Using the system, it is expected that users can make fast and accurate analysis and interpretation through real-time queries and by contemplating various objects in 3-D perspective.

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Design and Fabrication of Ka-Band Microstrip to Waveguide Transitions Using E-Plane Probes (E-평면 프로브를 이용한 Ka 대역 마이크로스트립-도파관 변환기의 설계 및 제작)

  • Shin, Im-Hyu;Kim, Choul-Young;Lee, Man-Hee;Joo, Ji-Han;Lee, Sang-Joo;Kim, Dong-Wook
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.23 no.1
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    • pp.76-84
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    • 2012
  • In this paper, two kinds of E-plane microstrip-to-waveguide transitions are optimally designed and fabricated for combining output power from multiple small-power amplifiers in a WR-28 waveguide because conventional K connectors cause unnecessary insertion loss and adaptor loss. The transition design is based on target specifications such as a center frequency of 35 GHz, bandwidth of ${\pm}500MHz$, 0.1 dB insertion loss and 20 dB return loss. Performance variation caused by mechanical tolerance and assembly deviation is fully evaluated by three dimensional electromagnetic simulation. The fabricated back-to-back transitions with 16 mm and 26.57 mm interstage microstrip lines show insertion loss per transition of ~0.1 dB at 35 GHz and average 0.2 dB over full Ka band. Also the back-to-back transition shows return loss greater than 15 dB, which implies that the transition itself has return loss better than 20 dB.

A study on machining method about molybdenum alloy micro fixing part for TEM precision specimen. (TEM 정밀 시편 제작용 몰리브덴 합금 미세 고정 부품의 제작을 위한 절삭 가공 방법에 관한 연구)

  • Kim, Ki-Beom;Lee, Chang-Woo;Lee, Hae-Jin;Ham, Min-Ji;Kim, Gun-Hee
    • Design & Manufacturing
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    • v.11 no.3
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    • pp.19-24
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    • 2017
  • In these days, increase requirement of TEM (Transmission Electro Microscope) in not only scientific field but also industrial field. Because TEM can measure inner-structure of specimen a variety of materials like metal, bio. etc. When use TEM, specimen should be thin about 50nm. So making for thin specimen, use Ion milling device that include specimen holder. The holder generally made of Aluminium Aluminium holder is worn away easily. For this reason, using time of ion milling with aluminum holder is too short. To solve the problem, we replace aluminium holer to molybdenum alloy holder. In this paper, we design molybdenum alloy holer for CAM and modify CAD modeling for effective machining process. So we array a specimen 3 by 4 and setup orientation for one-shot machining process. Next we make a CAM program for machining. we making a decision two machining strategy that chose condition of tool-path method, step-down, step-over. etc. And then conduct machining using CNC milling machining center. To make clear difference between case.1 and case.2, we fixed machining conditions like feed-rate, main spindle rpm, etc. After machining, we confirm the condition of workpiece and analysis the problems case by case. Finally, case.2 work piece that superior than case.1 cutting with WEDM because that method can not ant mechanical effect on workpiece.

Integrated Process for Development of an Optimal Axial Flow Fan (Design, RP, Measurement, Injection Molding, Assembly) (최적 축류팬 개발을 위한 통합공정 (설계, 시제품제작, 측정, 금형가공, 사출, 조립))

  • 박성관;최동규
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.201-209
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    • 1998
  • To develop timely an optimal fan, a design system and a new manufacturing process used step by step have to be integrated. A small sized optimal fan for refrigerators, that was the goal on this project, was developed by the following principal processes. All processes are technologically linked in many directions: The existing fan was measured through reverse engineering. The measured data was used for the basic source of 3D design. The performance tests were carried and used as the data for the evaluation of the existing fan. Flow analysis by FANS-3D/sup [1]/ was performed at the given information (pressure drop and flow rate) to find out the configuration of optimal fan design. The flow patterns were investigated to measure the performance of fan through numerical experiment. The grid point data obtained by the above analysis turned into 3D high efficiency fan model by using CATIA. The product was manufactured by RP process (SLS, SLA) and tested the characteristic curves of the developed fan to compare with the existing fan. The modification of fan design were all examined to see any change in performance and checked to find any deficiency in assembling the fan into a duct. After the plastics flow analysis of the injection molding cycle to ensure acceptable quality fan, an optimal mold was processed by using tool-path for the newly designed fan.

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Evaluation of fit of anterior and posterior single crowns manufactured by light-curing additive manufacturing (광중합 방식의 적층 가공으로 제작된 전치과 구치 단일 크라운의 적합도 평가)

  • Eun-Jeong Bae;Wan-Sun Lee
    • Journal of Technologic Dentistry
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    • v.45 no.3
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    • pp.74-80
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    • 2023
  • Purpose: This study aimed to evaluate the fit of the anterior and posterior teeth printed using two light-curing three-dimensional (3D) printers. Methods: Anterior and posterior single crowns were designed using dental software and were printed using 2 types of 3D printers, liquid crystal display (LCD) and digital light processing (DLP) (n=40). After the printed crown was scanned again from inside and outside, the prepared teeth were evaluated using a 3D program. To compare the root mean square (RMS) results among groups (α=0.05), the one-way analysis of variance and Tukey's test were used. Results: No statistically significant difference was found between the mean RMS values of the anterior and posterior teeth (p>0.05). However, as a result of comparing the internal, external, and tooth shapes, the DLP group showed significantly low errors in the inner and outer surfaces than LCD group (p<0.05). Conclusion: In terms of clinical acceptance standard of 100 ㎛, the fit of the anterior and posterior teeth fabricated using LCD and DLP was clinically acceptable.