• Title/Summary/Keyword: 3-dimensional Impeller

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Calculation of 3-Dimensional Flow Through an Impeller of Centrifugal Compressor (원심압축기 회전차 내부의 3차원 유동해석)

  • ;;Kang, S. H.;Jeon, S. G.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.10
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    • pp.2617-2629
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    • 1995
  • The flow through a centrifugal compressor rotor was calculated using the quasi-3-dimensional and fully 3-dimensional Navier-Stokes solution methods. The calculated results, obtained during the development of the computer codes for both methods are discussed. In the inviscid quasi 3-dimensional analysis, stream function formulation was used for the blade to blade (B-B) plane calculations, and the streamline curvature method was used for the meridional (H-S) plane calculations. In the viscous 3-dimensional flow analysis, a control volume method based on a general rotating curvilinear coordinate system was used to solve the time-averaged Navier-Stokes equations, and a standard k-.epsilon. model was used to obtain eddy viscosity. The quasi-3-dimensional analysis reasonably predicts the pressure distributions and requires much less computation time in the region where viscous effects are not strong; however, it fails to predict velocity field and loss mechanism through the impeller passage. The viscous 3-dimensional flow analysis shows reasonable pressure distributions and typical jet-wake flow field through the impeller passage. Secondary flow and total pressure distributions on cross-sectional planes explain the loss mechanisms through the impeller.

Dimensional Characteristics of Impeller Output Using 3D Printers (3D 프린터를 이용한 임펠러 출력물의 치수 특성)

  • Kong, Jeong-Ri;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.9
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    • pp.56-62
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    • 2022
  • This study analyzed the output precision of 3D printing methods. The inner impeller of the centrifugal compressor was printed in as a sheet with 100% packing density using two methods: field deposition modelling and stereolithography. Dimensional differences between the initial CAD and printed models were evaluated using a 3D scanner. To investigate the dimensional characteristics of the 3D printed impeller, 3D dimension analysis and point dimension analysis were performed. The point dimension analysis was divided into 3D and 2D for comparative analysis.

Numerical study on flows within an shrouded centrifugal impeller passage (원심회전차 내부유도장에 관한 수치해석적 연구)

  • Kim, Seong-Won;Jo, Gang-Rae
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.10
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    • pp.3272-3281
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    • 1996
  • The flow analysis method which had been developed for the numerical calculation of 3-dimensional, incompressible and turbulent flow within an axial compressor was extended to the flow field within centrifugal impeller. In this method based on the SIMPLE(Semi Implicit Method Pressure Linked Equations) algorithm, the coordinate transformation was adopted and the standard k-.epsilon. model using wall function was used for turbulent flow analysis. The calculated flow fields have agreed very well with measurement results. Especially, 3-dimensional and viscous flow characteristics including secondary flows, jet-wake flow and decreased pressure rise along impeller passage, which can't be predicted by inviscid Q3D calculation were predicted very reasonably.

Numerical Design and Performance Prediction of Low Specific Speed Centrifugal Pump Impeller

  • Yongxue, Zhang;Xin, Zhou;Zhongli, Ji;Cuiwei, Jiang
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.1
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    • pp.133-139
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    • 2011
  • In this paper, Based on Two-dimensional Flow Theory, adopting quasi-orthogonal method and point-by-point integration method to design the impeller of the low specific speed centrifugal pump by code, and using RANS (Reynolds Averaged N-S) Equation with a standard k-${\varepsilon}$ two-equation turbulence model and log-law wall function to solve 3D turbulent flow field in the impeller of the low specific speed pump. An analysis of the influences of the blade profile on velocity distributions, pressure distributions and pump performance and the investigation of the flow regulation pattern in the impeller of the centrifugal pump are presented. And the result shows that this method can be used as a new way in low speed centrifugal pump impeller design.

3 Dimensional Flow Analysis of Small Regenerative Pump (소형 재생펌프의 3차원 성능 해석에 관한 연구)

  • Kang, Shin-Hyoung;Lim, Hyung-Soo;Ryu, Su-Hyun;Shim, Chang-Yeul
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.12
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    • pp.1600-1607
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    • 2004
  • Performance of a regenerative pump is evaluated based on the calculated through flows using the CFX-TASCflow code. Flow calculations are performed in one vane to vane space of the impeller and side channel. The flow is very complex three dimensional with a strong radial vortex due to centrifugal force and an axial vortex due to re-circulating flow between the impeller and the side channel. Momentum exchange on the plane between the impeller and the side channel are evaluated to estimate design parameters and viscous losses in the pump. The present study contributes to showing the capability of flow simulation of complex flow in the regenerative pump by comparing the calculated performance with the measured value.

Design and Prototyping Micro Centrifugal Compressor for Ultra Micro Gas Turbine

  • Hirano, Toshiyuki;Tsujita, Hoshio;Gu, Ronglei;Minorikawa, Gaku
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.4
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    • pp.426-430
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    • 2009
  • In order to investigate the design method for a micro centrifugal compressor, which is the most important component of an ultra micro gas turbine, an impeller having the outer diameter of 20mm was designed, manufactured and tested. The designed rotational speed is 500,000 rpm and the impeller has a fully 3-dimensional shape. The impeller was rotated at 250,000 rpm in the present study. The experimental results of the tested compressor with the vaned and the vaneless diffusers were compared. It was found that the vaned diffuser attained the higher flow rate than the vaneless diffuser at the maximum pressure ratio. In addition the maximum pressure ratio was higher for the diffuser having a larger diffuser divergence angle at the high flow rate. These results were compared with those obtained by the prediction method used at the design stage.

Effect of the Passage Area Ratio of an Impeller on the Performance of Two-Dimensional Centrifugal Compressors (임펠러의 유로 면적비가 2차원 원심압축기의 성능에 미치는 영향)

  • Park, Han-Young;Shin, You-Hwan;Choi, Hang-Cheol;Kim, Kwang-Ho;Chung, Jin-Taek
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.5
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    • pp.22-29
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    • 2008
  • This study is performed to understand the effect of the variation in the passage area of a two-dimensional impeller on its performance characteristics. We observe the results with changing the area ratio of inlet to outlet about $1{\sim}2.8$. A comparison between the experimental and numerical results was performed for the same configuration in order to verify the reliability of the CFD code. Overall characteristics in the passages of impeller were analyzed in detail including streamline, Mach number, pressure and polytropic efficiency distribution. When the passage area ratio exceeds 2, the pressure ratio is high. An area ratio of 2.3 showed the highest efficiency. The results will be used as useful reference data to establish the design concept of two-dimensional impeller and to improve its performance.

On Validation to the Three-Dimensional Multigrid Calculations of Rotating Impeller Flows in Centrifugal Compressors (멀티그리드 기법을 이용한 원심압축기 임펠러의 3차원 회전유동 전산해석에 대한 검증)

  • Chang K. H.;Moon Y. J.
    • Journal of computational fluids engineering
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    • v.3 no.1
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    • pp.30-36
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    • 1998
  • The three dimensional Navier-Stokes equations in rotational coordinate are solved using a multigrid algorithm for the calculations of turbulent flows in centrifugal compressor impellers. Some numerical studies are made in applying the multigrid algorithm for the turbulent flow calculations with the standard κ-ε equations. The present method is used to calculate the flow fields of Mizuki's B-type and Niigata Ms. 350 centrifugal compressor impellers. Fast convergent steady-state solutions are carefully examined, comparing the static pressure distributions along the impeller flow passage and also in the diffuser with experimental data. Performance of a centrifugal compressor system is also numerically validated by comparing the performances of the impeller and the diffuser individually.

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Unsteady Analysis of Impeller-Volute Interaction in Centrifugal Pump

  • Cheah, Kean Wee;Lee, Thong See;Winoto, Sonny H.
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.3
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    • pp.349-359
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    • 2011
  • An unsteady numerical analysis has been carried out to study the strong impeller volute interaction of a centrifugal pump with six backward swept blades shrouded impeller. The numerical analysis is done by solving the three-dimensional Reynolds Averaged Navier-Stokes codes with standard k-${\varepsilon}$ two-equations turbulence model and wall regions are modeled with a scalable log-law wall function. The flow within the impeller passage is very smooth and following the curvature of the blade in stream-wise direction. However, the analysis shows that there is a recirculation zone near the leading edge even at design point. When the flow is discharged into volute casing circumferentially from the impeller outlet, the high velocity flow is severely distorted and formed a spiraling vortex flow within the volute casing. A spatial and temporal wake flow core development is captured dynamically and shows how the wake core diffuses. Near volute tongue region, the impeller/volute tongue strong interaction is observed based on the periodically fluctuating pressure at outlet. The results of existing analysis also proved that the pressure fluctuation periodically is due to the position of impeller blade relative to tongue.

Secondary flows through an impeller of centrifugal compressor at design and off-design conditions (설계점 및 탈설계점에서의 원심압축기 회전차 내부 2차유동)

  • Choe, Yeong-Seok;Gang, Sin-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.11
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    • pp.3573-3588
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    • 1996
  • The flow through a centrifugal compressor impeller was calculated using the 3-dimensional Navier-Stokes solution method. A control volume method based on a rotating curvilinear coordinate system was used to solve the time-averaged Navier-Stokes equations, and a standard k-.epsilon. model was used to obtain eddy viscosity. Numerical results and experimental data were compared for the overall performance of the impeller, the pressure distributions along the shroud wall and the detailed flowfields at the design and off-design conditions, which showed good coincidence. The flow through the impeller is complex with the curvature of the streamlines and rotation. The development of secondary flows and the jet-wake flow characteristics, which is the main source of flow loss, was discussed. Calculation results show quite different patterns as the flow rate changes.