• Title/Summary/Keyword: 3-D FEM Analysis

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Analysis of Hydroforming Process and Forming Limit Prediction by FEM (유한요소법을 적용한 하이드로포밍 공정 해석 및 성형한계 예측)

  • Kim J.;Kang S. J.;Kang B. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.36-39
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    • 2001
  • Tubular hydroforming has attracted increased attention in the automotive industry recently. In this study, a professional finite element program for analysis and design of tube hydroforming processes has been developed, called HydroFORM-3D, which is based on a rigid-plastic model. With the developed program several hydroforming processes such as a tee extrusion, an automotive rear axle housing and lower arm are analyzed and designed. And also, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of the hydroforming process could be evaluated. The pediction of the bursting failure and the plastic deformation during typical hydroforming processes shows to be reasonable so that this approach can be extended to other various tube hydroforming processes.

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Eddy Current Analysis of Magnetic Plate to Increase Magnetic Force in MCCB (배선용차단기의 구동자계 증가를 위한 자성체 구조물의 와전류 해석)

  • Lee, Se-Yeon;Baek, Myung-Ki;Lee, Bo-Ram;Kim, Young-Sun;Park, Il-Han
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.909-910
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    • 2007
  • To design the Molded Case Circuit Breaker(MCCB) requires electromagnetic analysis in contact system when the circuit breakers interrupt fault currents. This paper has made sure that there are two ways increasing arc driving force, one is a change of contact point and the other way inserts additionally the magnetic plate. Finally, we have carried out the analysis of eddy current to identify a decrease of arc driving force because of fault currents. In this paper, MCCB models have been analyzed base on 3D-FEM by Maxwell program.

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Evaluation of Drop/Impact Performance of Laptop Computer (컴퓨터의 충격해석 및 실험적 검증)

  • Youn, Youg-Han;Rim, Kyung-Hwa;Kim, Jin-Kyoo;An, Chae-Hun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.737-741
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    • 2000
  • Portable communication devices such as laptop computers suffer impact-induced failure in their usage. Drop/impact performance of these products is one of important concerns of product design. Because of the small size of this kind of electronics products, it is very expensive, time-consuming and difficult to conduct drop tests to directly detect the failure mechanism and identify their drop behaviors. Finite element analysis provides a vital, powerful vehicle to solve the problems. The models are created with HYPERMESH, and the analysis is carried out with LS-DYNA3D. The analysis is focused on HDD impact behavior in acceleration peak values.

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A 3-D Steady-State Analysis of Thermal Behavior in EHV GIS Busbar

  • Lei, Jin;Zhong, Jian-ying;Wu, Shi-jin;Wang, Zhen;Guo, Yu-jing;Qin, Xin-yan
    • Journal of Electrical Engineering and Technology
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    • v.11 no.3
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    • pp.781-789
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    • 2016
  • Busbar has been used as electric conductor within extra high voltage (EHV) gas insulated switchgear (GIS), which makes EHV GIS higher security, smaller size and lower cost. However, the main fault of GIS is overheating of busbar connection parts, circuit breaker and isolating switch contact parts, which has been already restricting development of GIS to a large extent. In this study, a coupled magneto-flow-thermal analysis is used to investigate the thermal properties of GIS busbar in steady-state. A three-dimensional (3-D) finite element model (FEM) is built to calculate multiphysics fields including electromagnetic field, flow field and thermal field in steady-state. The influences of current on the magnetic flux density, flow velocity and heat distribution has been investigated. Temperature differences of inner wall and outer wall are investigated for busbar tank and conducting rod. Considering the end effect in the busbar, temperature rise difference is compared between end sections and the middle section. In order to obtain better heat dissipation effect, diameters of conductor and tank are optimized based on temperature rise simulation results. Temperature rise tests have been done to validate the 3-D simulation model, which is observed a good correlation with the simulation results. This study provides technical support for optimized structure of the EHV GIS busbar.

High-temperature Superconducting Synchronous Motor Design through 3D FEM Analysis (3차원 유한요소해석을 통한 고온초전도 동기모터 설계)

  • Baik, Seung-Kyu;Kwon, Young-Kil;Kim, Ho-Min;Lee, Jae-Deuk;Park, Gwan-Soo
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.642_643
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    • 2009
  • 초전도 동기모터는 공심형의 구조로 인하여 3차원적인 해석을 수행해야 정확한 출력 특성을 예측할 수 있다. 본 논문에서는 3차원 유한요소해석을 통하여 초전도 동기모터의 역기전력을 산정하고, 이를 이용하여 부하에 따른 효율, 역률, 부하각, 고정자 전류 등을 예측하여 적합한 설계안을 도출하고자 한다. 특히 계자코일에 사용되는 고온초전도 선재의 가격이 현재 3~4 만원/m 정도로 고가이므로, 코일의 턴수를 변화시키면서 역기전력을 계산하여 적정 설계안을 도출하고자 한다.

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Harmonics based loss characteristics analysis of HTS DC power cable (고조파에 의한 초전도 직류 전력케이블의 손실 특성 분석)

  • Kim, S.K.;Kim, S.H.;Park, M.W.;Yu, I.K.;Lee, S.J.;Cho, J.W.;Sim, K.D.;Won, Y.J.;Hwang, S.D.
    • Progress in Superconductivity and Cryogenics
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    • v.13 no.3
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    • pp.19-23
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    • 2011
  • An HTS DC power cable is expected to perfectly eliminate transmission loss caused by resistance. However, when the HTS DC power cable is applied to the power system, loss of the HTS DC power cable is generated due to harmonics caused by HVDC converter. We designed and analyzed the HTS DC power cable with a critical current of 1 kA to investigate the loss characteristics using a finite element method package. In this paper, the loss characteristics caused by harmonics in the HTS DC power cable were analyzed according to order and magnitude of harmonics. Based on the analysis results, the critical current of HTS DC power cable considered with the rated current could be determined to minimize the capacity of cooling system for the design the HTS DC power cable.

A Study of Laser Joining for Polymer 2D Camber Compensation (폴리머 2D 캠버 보상을 위한 레이저용접 기술)

  • Lee, Young-Min;Yoon, Jin-Young;Song, Chi-Hun;Choi, Hae-Woon
    • Laser Solutions
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    • v.15 no.2
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    • pp.15-20
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    • 2012
  • A novel joining technology was developed to compensate the camber in polymers. The preheating laser beam circulates on the joining location and the accumulated heat serves to increase the flexibility of neighboring polymers. The temperature rises up to the glass transient temperature of the polymers and continually loading spring force closes the gap of camber. The irradiated laser was 808nm central wavelength and the power varied between 2Watt and 5Watt. The laps were adjusted between 3 and 10 and the optimum process parameters were 3Watt and 5 laps for the specific application. An FEM analysis was introduced to understand the mechanism of joining by the transient temperature distribution on the polymers. Thermocouples experiments were also tried to correlate the numerical analysis results and it showed the trend of heat accumulation in experiments.

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An Improved Initial Force Method for Determining the Initial Configuration of Suspension Bridges (현수교 시스템의 초기형상 결정을 위한 개선된 초기부재력법)

  • Kim, Min;Kim, Ho-Kyung;Kim, Moon-Young
    • Journal of Korean Society of Steel Construction
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    • v.23 no.2
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    • pp.237-247
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    • 2011
  • This paper presents an improved initial force method for determining the initial shape of suspension bridges. After determining the initial shape factors through the force equilibrium conditions of each hanging point, the initial force method was applied with the computed values, each node's coordinates, and unstrained lengths of the cable element as inputs. The unstrained length of each cable element was regarded as a fixed value in each iteration step, unlike in the typical initial force method. This method can be applied to 2D and 3D suspension bridge models. The validity of the present method was demonstrated by comparing the results of the numerical examples.

The Mixed Mode fatigue Crack Propagation Behavior with the Variation of Stress Ratio (응력비 변화에 따른 혼합모드 피로균열 전파거동)

  • Song, Sam-Hong;Choi, Ji-Hoon;Lee, Jeong-Moo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2287-2296
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    • 2002
  • Most cracks in the structure occur under mixed mode loading and those fatigue crack propagation behavior heavily depends on the stress ratio. So, it is necessary to study the fatigue behavior under mixed mode loading as the stress ratio changes. In this paper, the fatigue crack propagation behavior was respectively investigated at stress ratio 0.1, 0.3, 0.5, 0.7 and we changed the loading application angle into 0$^{\circ}$, 30$^{\circ}$, 60$^{\circ}$ to apply various loading mode. The mode I and II stress intensity factor of CTS specimen used in this study was calculated by the displacement extrapolation method using FEM (ABAQUS). Using both the experiment and FEM analysis, we have concluded the relationship between crack propagation rate and stress intensity factor range at each loading mode due to the variation of stress ratio. Also, when the crack propagated under given stress ratio and loading mode condition, we have concluded the dominant factors of the crack propagation rate at each case.

A Study on Axial Collapse Characteristics of Spot Welded Double-Hat Shaped Section Members by FEM (FEM에 의한 점용접된 이중모자형 단면부재의 축방향 압궤특성에 관한 연구)

  • Cha, Cheon-Seok;Kim, Young-Nam;Yang, In-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.120-126
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    • 2001
  • The widely used spot welded section members of vehicles are structures which absorb most of the energy in a front-end collision. In front-end collision, sufficiently absorbed in the front parts, the impact energy does not reach the passengers. Simultaneously, the frame gets less damaged. This structures have to be very stiff, but collapse progressively to absorb the kinetic energy as expected. In the view of stiffness, the double-hat shaped section member is stiffer than the hat shaped section member. In progress of collapse, the hat shaped section member is collapsing progressively, but the double-hat shaped section member does not due to stiffness. An analysis on the hat shaped section member was previously completed. This paper concerns the collapse characteristic of the double-hat shaped section member. In the program system presented in this study, an explicit finite element code, LS-DYNA3D is adopted for simulating complicate collapse behavior of double hat shaped section members with respect to spot weld pitches. And comparing with the results from the quasi-static and impact experiment, the simulation has been verified.

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