• Title/Summary/Keyword: 3-D FEM Analysis

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Effect of Interface on the Properties of Cord-Rubber Composites (코드섬유-고무 복합재료의 물성치에 대한 계면의 영향)

  • Lim, Hyun-Woo;Kim, Jong-Kuk;Yum, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.583-588
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    • 2010
  • The nonlinearity and high deformability of rubber make accurate analysis of the behavior of cord-rubber composites a challenging task. Some researchers have adopted the third phase between cord and rubber and have carried out three-phase modeling. However, it is difficult to determine the thickness and properties of the interface in cord-rubber composites. In this study, a two-dimensional finite-element method (2D FEM) is used to investigate the effective and normalized moduli of cord-rubber composites having interfaces of various thicknesses; this model takes into account the 2D generalized plane strain and a plane strain element. The neo-Hookean model is used for the properties of rubber, several interface properties are assumed and three loading directions are selected. It is found that the properties and thickness of the interface can affect the nonlinearity and the effective modulus of cord-rubber composites.

High Heat Flux Test of Cu/SS Mock-up for ITER First Wall (ITER 일차벽의 Cu/SS Mock-up에 대한 고열부하 시험)

  • Lee, D.W.;Bae, Y.D.;Hong, B.G.;Lee, J.H.;Park, J.Y.;Jeong, Y.H.
    • Journal of the Korean Vacuum Society
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    • v.15 no.3
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    • pp.325-330
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    • 2006
  • In order to verify the integrity of the first wall (FW) of the International Thermonuclear Experimental Reactor (ITER), the fabricated Cu/SS mock-up is tested in the JAEA Electron Beam Irradiation Test Stand (JEBIS). To fabricate the Cu/SS mock-up, CuCrZr and 316L authentic stainless steel (SS316L) are used for Cu alloy and steel, respectively The hot isostatic pressing (HIP) is used as a manufacturing method with a $1050^{\circ}C$ and 150 MPa. The high heat flux (HHF) test is performed using an electron beam with a heat flux of $5MW/m^2$ and a cycle of 15-sec on time and 30-sec off time. The temperature measurement in the HHF test shows good agreement with the results obtained from ANSYS code analysis, which is used for determining the HHF test conditions.

Effective Volume of the Korea Research Institute of Standards and Science Free Air Chamber L1 for Low-Energy X-Ray Measurement

  • Chul-Young Yi;Yun Ho Kim;Don Yeong Jeong
    • Progress in Medical Physics
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    • v.33 no.1
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    • pp.1-9
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    • 2022
  • Purpose: To evaluate the effective volume of the Korea Research Institute of Standards and Science free air chamber (KRISS FAC) L1 used for the primary standard device of the low-energy X-ray air kerma. Methods: The mechanical dimensions were measured using a 3-dimensional coordinate measuring machine (3-d CMM, Model UMM 500, Carl Zeiss). The diameter of the diaphragm was measured by a ring gauge calibrator (Model KRISS-DM1, KRISS). The elongation of the collector length due to electric field distortion was determined from the capacitance measurement of the KRISS FAC considering the result of the finite element method (FEM) analysis using the code QuickField v6.4. Results: The measured length of the collector was 15.8003±0.0014 mm with a 68% confidence level (k=1). The aperture diameter of the diaphragm was 10.0021±0.0002 mm (k=1). The mechanical measurement volume of the KRISS FAC L1 was 1.2415±0.0006 cm3 (k=1). The elongated length of the collector due to the electric field distortion was 0.170±0.021 mm. Considering the elongated length, the effective measurement volume of the KRISS FAC L1 was 1.2548±0.0019 cm3(k=1). Conclusions: The effective volume of the KRISS FAC L1 was determined from the mechanically measured value by adding the elongated volume due to the electric field distortion in the FAC. The effective volume will replace the existing mechanically determined volume in establishing and maintaining the primary standard of the low-energy X-ray.

A Study on Crack of Hydrogen Filling Pressure Vessel Using Finite Element Method (유한요소법을 이용한 수소충전용 압력용기의 균열에 관한 연구)

  • Ha Young Choi;Sung Kwang Byon;Seunghyun Cho
    • Journal of the Korean Institute of Gas
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    • v.27 no.3
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    • pp.116-122
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    • 2023
  • As the number of hydrogen filling stations for hydrogen supply increases with the progress of low-carbon eco-friendly energy policies, the risk of accidents is also increasing. Actual pressure vessels may have defects such as notches, pores, and inclusions that may occur during the manufacturing process. Therefore, it is necessary to evaluate the integrity of pressure vessels in the case where cracks exist in pressure vessels under internal pressure. In this paper, 3D finite element analysis was used to evaluate the structural safety of hydrogen-filled pressure vessels with surface cracks, and the shape of surface cracks was compared with the commonly used semi-elliptical shape. In the future, these results will be used to predict the remaining life of the pressure vessel in consideration of fracture mechanics.

Bond behavior between steel and Glass Fiber Reinforced Polymer (GFRP) bars and ultra high performance concrete reinforced by Multi-Walled Carbon Nanotube (MWCNT)

  • Ahangarnazhad, Bita Hosseinian;Pourbaba, Masoud;Afkar, Amir
    • Steel and Composite Structures
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    • v.35 no.4
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    • pp.463-474
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    • 2020
  • In this paper, the influence of adding multi-walled carbon nanotube (MWCNT) on the pull behavior of steel and GFRP bars in ultra-high-performance concrete (UHPC) was examined experimentally and numerically. For numerical analysis, 3D nonlinear finite element modeling (FEM) with the help of ABAQUS software was used. Mechanical properties of the specimens, including Young's modulus, tensile strength and compressive strength, were extracted from the experimental results of the tests performed on standard cube specimens and for different values of weight percent of MWCNTs. In order to consider more realistic assumptions, the bond between concrete and bar was simulated using adhesive surfaces and Cohesive Zone Model (CZM), whose parameters were obtained by calibrating the results of the finite element model with the experimental results of pullout tests. The accuracy of the results of the finite element model was proved with conducting the pullout experimental test which showed high accuracy of the proposed model. Then, the effect of different parameters such as the material of bar, the diameter of the bar, as well as the weight percent of MWCNT on the bond behavior of bar and UHPC were studied. The results suggest that modifying UHPC with MWCNT improves bond strength between concrete and bar. In MWCNT per 0.01 and 0.3 wt% of MWCNT, the maximum pullout strength of steel bar with a diameter of 16 mm increased by 52.5% and 58.7% compared to the control specimen (UHPC without nanoparticle). Also, this increase in GFRP bars with a diameter of 16 mm was 34.3% and 45%.

Prediction of Cement Volume for Vertebroplasty Based on Imaging and Biomechanical Results

  • Lee, Sung-Jae;Tack, Gye-Rae;Lee, Seung-Yong;Jun, Bong-Jae;Lim, Do-Hyung;Shin, Jung-Woog;Kim, Jeong-Koo;Shin, Kyu-Chul
    • Journal of Mechanical Science and Technology
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    • v.15 no.7
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    • pp.1041-1050
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    • 2001
  • Control of bone cement volume (PMMA) may be critical for preventing complications in vertebroplasty, the percutaneous injection of PMMA into vertebra. The purpose of this study was to predict the optimal volume of PMMA injection based on CT images. For this, correlation between PMMA volume and textural features of CT images was examined before and after surgery to evaluate the appropriate PMMA amount. The gray level run length analysis was used to determine the textural features of the trabecular bone. Extimation of PMMA volume was done using 3D visualization with semi-automatic segmentation on postoperative CT images. Then, finite element (FE) models were constructed based on the CT image data of patients and PMMA volume. Appropriate material properties for the trabecular bone were assigned by converting BMD to elastic modulus. Structural reinforcement due to the changes in PMMA volume and BMD was assessed in terms of axial displacement of the superior endplate. A strong correlation was found between the injected PMMA volume and the area of the intertrabecular space and that of trabecular bone calculated from the CT images (r=0.90 and -0.90, respectively). FE results suggested that vertebroplasty could effectively reinforce the osteoporotic vertebra regardless of BMD or PMMA volume. Effectiveness of additional PMMA injection tended to decrease. For patients with BMD well lower than 50mg/ml, injection of up to 30% volume of the vertebral body is recommended. However, less than 30% is recommended otherwise to avoid any complications from excessive PMMA because the strength has already reached the normal level.

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A framework for modelling mechanical behavior of surrounding rocks of underground openings under seismic load

  • Zhang, Yuting;Ding, Xiuli;Huang, Shuling;Pei, Qitao;Wu, Yongjin
    • Earthquakes and Structures
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    • v.13 no.6
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    • pp.519-529
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    • 2017
  • The surrounding rocks of underground openings are natural materials and their mechanical behavior under seismic load is different from traditional man-made materials. This paper proposes a framework to comprehensively model the mechanical behavior of surrounding rocks. Firstly, the effects of seismic load on the surrounding rocks are summarized. Three mechanical effects and the mechanism, including the strengthening effect, the degradation effect, and the relaxation effect, are detailed, respectively. Then, the framework for modelling the mechanical behavior of surrounding rocks are outlined. The strain-dependent characteristics of rocks under seismic load is considered to model the strengthening effect. The damage concept under cyclic load is introduced to model the degradation effect. The quantitative relationship between the damage coefficient and the relaxation zone is established to model the relaxation effect. The major effects caused by seismic load, in this way, are all considered in the proposed framework. Afterwards, an independently developed 3D dynamic FEM analysis code is adopted to include the algorithms and models of the framework. Finally, the proposed framework is illustrated with its application to an underground opening subjected to earthquake impact. The calculation results and post-earthquake survey conclusions are seen to agree well, indicating the effectiveness of the proposed framework. Based on the numerical calculation results, post-earthquake reinforcement measures are suggested.

Study on the Microstructure Evolution during Extrusion of Zn-Al-Mg alloy (Zn-Al-Mg 합금의 압출 시 미세조직 변화에 관한 연구)

  • W. G. Seo;K. Thool;H. N. Lee;D. J. Yang;S. G. Park;S. H. Choi
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.344-351
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    • 2023
  • The use of Zn-Al-Mg alloy coatings for enhancing the corrosion resistance of steel sheets is gaining prominence over traditional Zn coatings. There is a growing demand for the development of thermal spray wires made from Zn-Al-Mg alloys, as a replacement for the existing wires produced using Al and Zn. This is particularly crucial to secure corrosion resistance and durability in the damaged areas of coated steel sheets caused by deformation and welding. This study focuses on the casting and extrusion processes of Zn-2Al-1Mg alloy for the fabrication of such spray wires and analyzes the changes in microstructure during the extrusion process. The Zn-2Al-1Mg alloy, cast in molds, was subjected to a heat treatment at 250 ℃ for 3 hours prior to extrusion. The extrusion process was carried out by heating both the material and the mold up to 300 ℃. Microstructural analysis was conducted using FE-SEM and EDS to differentiate each phase. The mechanical properties of the cast specimen were evaluated through compression tests at temperatures ranging from 200 to 300 ℃, with strain rates of 0.1 to 5 sec-1. Vickers hardness testing was utilized to assess the inhomogeneity of mechanical properties in the radial direction of the extruded material. Finite Element Analysis (FEA) was employed to understand the inhomogeneity in stress and strain distribution during extrusion, which aids in understanding the impact of heterogeneous deformation on the microstructure during the process.

A Study on the Optimal Pre-loading Calculation of Strut of Retaining Wall through Numerical Interpretation (수치해석을 통한 흙막이벽체 버팀보의 최적 선행하중 산정에 관한 연구)

  • Moon, In Jong;Jang, Seung Ju;Lee, Kang Il
    • Journal of the Korean Geosynthetics Society
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    • v.20 no.2
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    • pp.45-56
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    • 2021
  • As the utilization of the underground space is activated, deep excavation of ground has been conducted for the installation of underground structures, the earth retaining wall has widely used to minimize deformation of the excavated ground. In particular, as deep excavation is actively progressing in an urban area where structures are concentrated, methods to minimize the deformation of wall have been devised to prevent damage to the structure adjacent to the wall, and one of these methods is the pre-loading method. This method is a method of suppressing the deformation of wall by actively applying a load on the strut to be installed in wall, and research on this method has been conducted recently. However, although related studies have been actively conducted, the management standard for the pre-loading of bracing has not been clearly presented until now. In addition, since the working force in the strut may increase depending on the depth of excavation or the soil condition of the backfill, the magnitude of the pre-loading that can be applied to the brace may decrease. Nevertheless, the magnitude of the pre-loading (more than 50% of the working load) proposed by the previous research results has been uniformly applied to the strut. In this study, 3D finite element analysis was performed to evaluate the application range of the pre-loading of H-beam strut according to the soil conditions of backfill. As a result of the analysis, it was found that there is a very high possibility that a problem may occur in the stability of the structure of strut due to the earth pressure and the pre-loading when the soil condition is weak and deep excavation proceeds. And it was found that the application range of the pre-loading was 5%~70% of the working load in strut.

Development of Three-dimensional Finite Element Models for Concrete Pavement of the KHC Test Road (시험도로 계측 결과를 이용한 3차원 콘크리트포장 유한요소해석 결과 검증)

  • Lee, Dong-Hyun;Kim, Ji-Won;Kwon, Soon-Min;Lee, Jae-Hoon
    • International Journal of Highway Engineering
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    • v.9 no.1 s.31
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    • pp.1-15
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    • 2007
  • The objective of this paper is the establishment of finite element analysis frame work for pavement research. Finite element analysis results simulating various loading experiments are verified with sensor measurements obtained from the KHC Test Road. The accuracy of the finite element analysis can be supported by these efforts so that it helps spread out the finite element analysis to pavement research and design processes. The finite element model used in this research is the full 3D nonlinear model including concrete slab, lean concrete base, subbase, shoulder, dowel, and tie-bar. In order to accomplish the accurate verification, the loading condition and the pavement temperature distribution are exactly simulated with field measured data. The curling behavior and the strain distribution are compared with measured responses from the loading tests with a truck and the FWD. Strain and curling predictions from the concrete slab are matched well with measured responses but the strain prediction from the lean concrete base is not matched with measured response. In addition, the magnitude of permanent curling is evaluated with the finite element analysis.

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