• Title/Summary/Keyword: 2D Draw-Bending

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On the Springback Analysis of Sheet Metal Forming (판재성형의 탄성복원해석에 대하여)

  • 조진우;정완진
    • Transactions of Materials Processing
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    • v.6 no.5
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    • pp.386-394
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    • 1997
  • The analysis of the springback is done based on the stress of sheet after forming. Therfore, it is important to get the accurate stress from forming analysis. In this study, some parameters that influence on the accuracy of the springback estimation are investigated. Discretization of sheet and tools, choice of penalty constant and damping in contact treatment, and tool speed scaling are chosen as parameters. As a numerical example, the 2D draw bending benchmark problem of the NUMISHEET'93 is used. Also, the springback results of the s-rail benchmark problem of the NUMISHEET'96 are presented.

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Time-Dependent Spring-back Prediction of Aluminum Alloy 6022-T4 Sheets Using Time-Dependent Constitutive law (시간 의존성 구성방정식을 이용한 AA6022-T4 판재의 탄성 복원 예측)

  • Park, T.;Ryou, H.;Lee, M.G.;Chung, K.H.;Wagoners, R.H.;Chung, K.
    • Transactions of Materials Processing
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    • v.18 no.6
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    • pp.494-499
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    • 2009
  • The time-dependent constitutive law was utilized based on viscoelastic-plasticity to predict the time-dependent spring-back behavior of aluminum alloy 6022-T4 sheets. Besides nonlinear viscoelasticity, non-quadratic anisotropic yield function, Yld2000-2d, was used to account for the anisotropic yield behavior, while the combined isotropic-kinematic hardening law was used to represent the Bauschinger effect and transient hardening. For verification purposes, finite element simulations were performed for the draw-bending and the results were compared with experimental results.

Sectonal Forming Analysis of Stamping Processes of Aluminum Alloy Sheet Metals (알루미늄 합금 박판 스탬핑 공정의 단면 성형 해석)

  • 이광병;이승열;금영탁
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.38-47
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    • 1996
  • Sectional analysis program for plane strain or axisymmetric geometry of aluminum alloy sheet metals was developed. For modeling the anomalous behavior of aluminum alloy, Barlat's strain rate potential and Hill's 1990 non-quadratic yield theory arranged under the plane stress assumption were employed. 2-D rigid-viscoplastic FEM formulation based on the bending-augmented membrane theory was derived, solving simultaneously force equilibrium as well as non-penetration condition. Isotropic hardening law was also assumed for yielding behavior. To verify the validity and availability of the developed program, 2-D stretch/draw forming process for plane strain geometry and cylindrical cup deep drawing process for axisymmetric geometry were simulated.

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판재성형의 유한요소해석

  • 강정진;오수익;정영철;박종진
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.38-47
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    • 2000
  • Recently, finite element method has been used as an effective tool in the design process of sheet metal forming. In the present study, an implicit method and an explicit method have been developed for 2D analysis and 3D analysis, respectively, and applied to several processes including plane strain draw bending and TWB sqaure cup drawing. Also, commercial codes are used for geometrically complex problems, such as tube hydroforming, "L" cup deep drawing and side frame forming. In this paper, basic formulations used in the methods are introduced and results obtained from the applications are discussed.discussed.

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Spring-back Prediction of MS1470 Steel Sheets Based on a Non-linear Kinematic Hardening Model (이동경화 모델에 기반한 MS1470 강판의 스프링백 예측)

  • Park, S.C.;Park, T.;Koh, Y.;Seok, D.Y.;Kuwabara, T.;Noma, N.;Chung, K.
    • Transactions of Materials Processing
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    • v.22 no.6
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    • pp.303-309
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    • 2013
  • Spring-back of MS1470 steel sheets was numerically predicted using a non-linear kinematic hardening material behavior based on the Yoshida-Uemori model. From uniaxial tension and uniaxial tension-compression-tension data as well as the uniaxial tension-unloading-tension data, the parameters of the Yoshida-Uemori model were obtained. For the numerical simulations, the Yoshida-Uemori model was implemented into the commercial finite element program, ABAQUS/Explicit and ABAQUS/Standard using the user-defined material subroutines. The model performance was validated against the measured spring-back from the benchmark problems of NUMISHEET 2008 and NUMISHEET 2011, the 2-D draw bending test and the S-rail forming test, respectively.

Study on Structural Behavior of Pipe Loops Using CAESAR-II (CAESAR-II를 이용한 파이프 루프의 구조 거동 특성 연구)

  • Park, Chi-Mo;Yoon, Seong-Ryong
    • Journal of Ocean Engineering and Technology
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    • v.27 no.2
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    • pp.13-18
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    • 2013
  • Most ships and offshore structures are equipped with a variety of pipes, which inevitably contain curved portions. The structural design of these pipes mostly relies on the commercial code, CAESAR-II, which was especially developed for the structural analysis of pipes. This study conducted stress analyses of the same pipe unit, including loops, using both CAESAR-II and MSC/NASTRAN, and compared the results to investigate the characteristics of CAESAR-II. A parametric study was then conducted of the various design variables of pipe loops using CAESAR-II to draw some useful information about the structural characteristics of the loops.