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Fatigue Durability Analysis due to the Classes of Automotive Wheels (자동차 휠의 종류별 피로 내구성 해석)

  • Han, Moonsik;Cho, Jaeung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.6
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    • pp.68-74
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    • 2014
  • This study analyzes structural stress and fatigue about three types of automotive wheels. As maximum equivalent stresses at 1, 2 and 3 types become lower than the yield stress of material and deformations become minute, theses types are thought be safe on durability. Type 2 model has the most fatigue life among three kinds of types and the rest of models with fatigue lives are shown in the order of type 1 and 3. As the most fatigue frequency of type 2 model happens at the state of average stress and amplitude stress on the stress range narrower than type 1 or 3, type 2 model becomes most stable. In case of type 2 with the state near the average stress of 0 MPa and the amplitude stress of 300MPa, the possibility of maximum damage becomes 30%. This stress state can be shown as the most damage possibility. These study results can be effectively utilized with the design on automotive wheel by anticipating and investigating prevention and durability against its damage.

Surface Finishing of Ballscrew by Abrasive Wheel Brush (연마재함유 휠브러쉬에 의한 볼스크류 연마기술)

  • 이응숙;김재구;황경현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.1049-1052
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    • 1997
  • The pupose of this study on the surface finishing is to examine the performance of brushing as a means of reducing the surface roughness of the precision theaded shafts in ball screw assemblies. Ball screws provide superior performance compared to other types of screw feeds in terms of static and dynamic rolling resistance,backlash,and wear characteristics. The Reduction of the surface roughness of the lead shaft in ball screw assembiles is essential for precision movement,high speed/low noise tracel, and for low wear/long life. To reduce machine dependent errors that would influence the surface roughness compared with other lapping or polishing techniques,experiments will be performed using special wire brushes to polish precision ground shafts. The best results were obtained using the Al /sab 2/O /sab3/ brushes, with the Al /sab 2/O /sab3/ #500 grit brush producing a surface finish of approximately 0.7 .mu.m, and the Al /sab 2/O /sab3/ #600 grit producing a surface finish of approximately 0.8 .mu.m. Both of these results were produced at the highest wheel polishing speed of 3520 rpm. The SiC #500 brush produced a surface roughness of approximately 1 .mu.m at 3520 rpm.

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Stress Distribution around Laser-Welded Cutting Wheels Using a Spherical Indentation (구형압입을 이용한 레이저 용접된 절단 휠의 잔류응력 분포 측정)

  • Lee, Yun-Hee;Lee, Wan-Kyu;Jeong, In-Hyeon;Nahm, Seung-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.2
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    • pp.125-130
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    • 2008
  • A spherical indentation has been proposed as a nondestructive method of measuring local residual stress field in laser-voided joints. The apparent yield strengths interpreted from the spherical indentation data of as-welded cutting wheel were compared with the intrinsic yield strengths measured at nearly equivalent locations in annealed wheel. Their difference along the distance from the welding line is welding stress distribution because the intrinsic yield strength is invariant regardless of the elastic residual stress. The spherical indentations show that the laser-welded diamond cutting wheel displays a 10 min-wide distribution of the welding residual stress and has peak compressive and tensile stresses in the shank and tip regions, respectively.

A Study on the Evaluation of Sensation Magnitude of Vertical Vibration of a Steering Wheel (조향 휠 수직 진동의 체감량 평가에 관한 연구)

  • Jang, Han-Kee;Hong, Seok-In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.6
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    • pp.108-113
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    • 2007
  • This study aims to find equivalent comfort contours, reciprocal of frequency weighting curves, for vertical steering wheel vibration. Psychophysical responses were measured from twelve male subjects by using magnitude estimation of relative discomfort due to vertical steering wheel vibrations of magnitude of 0.1 to 1.58 $m/s^2$ in the frequency range of 4 to 250 Hz. Relative discomfort were estimated with a reference vibration of 0.4 $m/s^2$ at 31.5 Hz. Equivalent comfort contours were produced from the median of sensation magnitudes judged by twelve subjects, which showed variation in the shapes with increase of vibration magnitude. A shape of the contour came close to the perception threshold curve with decrease of vibration magnitude. When the vibration magnitude increases, the shape changed close to those in the references of Hong and et al (2003). It is also recommended frequency weighting curves for vertical steering wheel vibration must be expressed as a function of vibration magnitude as well as frequency.

Low Earth Orbit Satellite Momentum Dumping Using Thruster (추력기를 이용한 저궤도 위성 모멘텀 덤핑)

  • Son, Jun-Won
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.2
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    • pp.147-158
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    • 2020
  • In this paper, we will review the thruster based reaction wheel momentum dumping method for low Earth orbit satellite. Thruster based momentum dumping is widely used in GEO satellites by performing momentum dumping and attitude control using thrusters at the specific time. LEO satellite should perform momentum dumping at any time, thus it is not appropriate to use GEO satellite's momentum dumping method. In this research, we will review the method for LEO satellite, which perform momentum dumping always and use reaction wheels for attitude control during dumping. To reduce thruster's valve on and off counts, we propose to use the maximum pulse width for thruster operation. To prevent attitude error increase by thrusters, we adjust the thruster operation interval. Through simulation, we verify the proposed method's effects.

A Study on Structural Safety of Integrated Machine for Grinding Wheel Forming (연삭 휠 형상 복합가공시스템의 구조 안전성에 관한 연구)

  • Lee, Won-Suk;An, Beom-Sang;Kim, Jin-Hyeon;Lee, Jong-Chan;Woo, Bong-Geun;Lee, Young-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.2
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    • pp.84-88
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    • 2016
  • This study evaluated the structural safety of a heavy-duty integrated machine for grinding wheel forming. Structural analysis was performed to evaluate the structural safety of the base. The base was designed by dividing the single base and detachable base. The analysis conditions were applied to the own weight and the load of component parts. From the structural analysis results, although the stress of the detachable base was decreased, the amount of deformation was increased. If the deformation of the detachable base decreases, it is expected to be safer than the single base.

Effect of the Inner Pressure on a Hybrid Composite Flywheel Retor (하이브리드 복합재 플라이휠 로터에 작용하는 내압의 효과)

  • Oh Je-Hoon;Han Sang-Chul;Kim Myung-Hoon;Ha Sung Kyu
    • Composites Research
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    • v.18 no.1
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    • pp.45-54
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    • 2005
  • The delamination in the filament-wound composite flywheel rotor often lowers the performance of the flywheel energy storage system. A conventional ring type hub usually causes tensile stresses on the inner surface of the composite rotor, resulting in lowering the maximum rotational speed of the rotor. In this work, the stress and strain distributions within a hybrid composite rotor were derived from the two-dimensional governing equation with the specified boundary conditions, and an optimum pressure at the inner surface of the rotor was proposed to minimize the strength ratio and maximize the storage energy. A split type hub was introduced to apply the calculated optimum pressure at the inner surface, and a spin test was performed up to 40,000 rpm to demonstrate the performance of the split type hub with radial and circumferential strains measured using a wireless telemetry system. From the analysis and the test, it was found that the split type hub successfully generates a compressive pressure on the inner surface of the rotor, which can enhance the performance of the composite rotor by lowering the strength ratio within the rotor.

펄스형 플라즈마 추력기 (PPT)를 이용한 STSAT-2 자세 및 궤도제어에 대한 연구

  • 신구환;남명룡;임종태
    • Bulletin of the Korean Space Science Society
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    • 2004.04a
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    • pp.61-61
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    • 2004
  • 과학기술위성 1호(STSAT-1)는 위성의 자세를 제어하기 위하여 Reaction Wheel Assembly(RWA)를 적용하였으며, 위성의 무게중심에 Wheel의 회전수에 비례하는 관성모멘트를 발생시켜 자세를 제어하였다. 과학기술위성 2호(STSAT-2)는 과학기술위성 1호에 적용하였던 반작용휠(RWA)과 펄스형태로 동작시켜 위성의 자세 및 궤도제어를 위하여 요구하는 추력을 얻을 수 있는 펄스형 전기 추진시스템(Pulsed Plasma Thruster: PPT)이 탑재된다. (중략)

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Realization of Multi-Channel Active Filters by Using Operational Amplifiers (연산 증폭기를 사용한 다중 챈넬능동휠타의 구현)

  • Chung Duk Kim
    • 전기의세계
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    • v.24 no.4
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    • pp.80-82
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    • 1975
  • This paper presents a synthesis procedure of multi-channel active filters, which realizes an arbitrary N*N matrix of real rational functions in the complex variable s as a voltage transfer matrix. The resultant network reveals a transformerless grounded active RC(2N+1)-terminal network. The active network is consisted of six 2N-port RC networks with 2N single-ended operational amplifiers.

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