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A study on Precise Grasping Control of End-Effector for Parts Assembling and Handling (부품조립 및 핸들링을 위한 말단효과장치의 정밀 그리핑 제어에 관한 연구)

  • Ha, Un-Tae;Sung, Ki-Won;Kang, Eun-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.18 no.3
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    • pp.173-180
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    • 2015
  • In this paper, we propose a new precise control technology of robotic gripper for assembling and handling of part. When a robot manipulator interacts mechanically with its environment to perform tasks such as assembly or edge-finishing, the end-effector is thereby constrained by the environment. Therefore grasping force control is very important, since it increases safety due to monitoring of contact force. A comparison of various force control architecture is reported. Different force control methods can often be configured to achieve similar results for a given task, and the choice of control algorithm depends strongly on the application or on the characteristics of a particular robot. In the research, the adjustable gripping force can be controlled and improved the accuracy using the artificial intelligence techniques.

A Study on the Development of Gantry Loader Systems and Jigs for Transferring Complexy Shaped Materials (복잡한 형상의 소재를 이송하기 위한 갠트리 로더 시스템과 지그 개발에 대한 연구)

  • Kong, Jeong-Ri
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.67-72
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    • 2019
  • In manufacturing sites that process and produce parts in large quantities for the automotive and electronics industries, users require the reducing of costs and shortened delivery times. To meet these demands, an increase in the number of processes and an decrease in assembly times need to be addressed. Gantry loaders currently on the market in Korea are mostly used for processing lightweight and simple shapes and are not suitable for conveying and processing complex shapes such as automobile engines and aircraft parts. This makes it difficult to mount the material in place. This study aims to smoothen the transportation of complex shapes through the development of jigs and various approaches in the installation of the feed shaft by researching the gantry loader system for transporting multiple materials with complex shapes.

A Study on Pattern Recognition Technology for Inspection Automation of Manufacturing Process based Smart Camera (스마트카메라를 이용한 생산공정의 검사자동화를 위한 패턴인식기술에 관한 연구)

  • Shin, Heang-Bong;Sim, Hyun-Suk;Kang, Un-Wook
    • Journal of the Korean Society of Industry Convergence
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    • v.18 no.4
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    • pp.241-249
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    • 2015
  • The purpose of this research is to develop the pattern recognition algorithm based on smart camera for inspection automation, and including external surface state of molding parts or optical parts. By performance verification, this development can be applied to establish for existing reflex data because inputting surface badness degree of scratch's standard specification condition directly. And it is pdssible to distinguish from schedule error of badness product and normalcy product within schedule extent after calculating the error comparing actuality measurement reflex data and standard reflex data mutually. The proposed technology cab be applied to test for masearing of the smallest 10 pixel unit. It is illustrated the relibility pf proposed technology by an experiment.

A Study on Design of Ultra-High-Pressure Ball Valve for Hydrogen Station (수소 충전소용 초고압 볼밸브 설계에 관한 연구)

  • Choi, Ji Ah;Ji, Sang Won;Jang, Ji Seong
    • Journal of Drive and Control
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    • v.18 no.3
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    • pp.23-29
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    • 2021
  • Hydrogen energy is the clean energy source of the future. Ultra-high-pressure hydrogen is used in hydrogen stations, with its parts being developed. On the other hand, ultra-high-pressure ball valve, which is one of its parts, depends on overseas, with the level of domestic research on this being only about 10% of advanced technology research on this abroad. In this study, the shape of an ultra-high-pressure ball valve for a hydrogen station was designed to improve its structural strength. The valve body was designed according to distance between both processed body holes along inlet and outlet ports. The designed vale body was then analyzed using ANSYS to check whether points with stress were concentrated. In addition, the valve with improved body was analyzed to confirm that the valve satisfied the design condition.

Determining Optimal Build Orientation in Fused Deposition Modeling for Minimizing Post Machining by Using Genetic Algorithm. (FDM(Fused Deposition Modeling) part의 후가공 최소화를 위한 최적성형방향 결정)

  • 안대건;김호찬;양화준;이일엽;장태식;정해도;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.18-21
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    • 2003
  • Fused Deposition Modeling (FDM) parts are made by piling up thin layers that cause the stair stepping effect at the surface of FDM parts. This effect brings about poor surface roughness of the part and requires additional post machining such as manual finishing that is detrimental to the part geometry and time consuming. Determining optimal build orientation for FDM parts can be one solution to minimize the post machining. However, by using the CAD model, calculating the optimal build orientation is impractical due to heavy computing process. In order to calculate the optimal build orientation with high speed. the surface roughness model based on measured data and interpolation is newly developed in this research. Also. the genetic algorithm (GA) is applied for acquiring reliable solution. Finally, It is verified from the test that the presented approach is very efficient for reducing the additional post machining process fer FDM parts.

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An Electrochemical Property Stud on the Corrosion Behavior of Welding Part of RE36 Steel for Marine Structure (해양구조물용 RE36강의 용접부 부식거동에 관한 전기화학적 특성 연구)

  • 김성종;김진경;문경만
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.70-76
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    • 2000
  • The effect of Post Weld Heat Treatment(PWHT) of RE36 steel for marine structure was investigated with parameters such as micro-vickers hardness, corrosion potential and corrosion current density of weld metal(WM), base metal(BM) and heat affected zone(HAZ), and both Al alloy anode generating current and Al alloy anode weight loss quantity etc. Hardness of post-weld heat treated BM, WM and HAZ is lower than that of As-welded condition of each region. However, hardness of HAZ was the highest among those three parts regardless of PWHT temperature and corrosion potential of WM was the highest among those three parts without regard to temperature and corrosion potential of WM was the highest among those three parts without regard to PWHT temperature. The amplitude of corrosion potential difference of each other three parts at PWHT temperature $550^{\circ}C$, $650^{\circ}C$ are smaller than that of three parts by As-welded condition and corrosion current density obtained by PWHT was also smaller than that of As-welded condition. Eventually, it was known that corrosion resistance was increased by PWHT. However both Al anode generating current and anode weight loss quantity were also decreased by PWHT compare to As-welded condition when RE36 steel is cathodically protected by Al anode. Therefore, it is suggested that the optimum PWHT temperature with increasing corrosion resistance and cathodic protection effect is $550^{\circ}C$.

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A Study on the Miniaturization of Angle Head Spindle Case for Cutting in Narrow Spaces (협소 공간 절삭가공용 앵글 헤드 스핀들 케이스 소형화에 대한 연구)

  • Sung, Chul Hoon;Han, Sung Gil;Kim, Sung Hoon;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.98-105
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    • 2019
  • In order to improve the fuel economy and dynamic behavior of automobiles, the weight reduction tendency of automobile parts is obvious. Also, in order to maximize assembly and maintenance convenience, various parts are integrated and modularized. Multi-piece methods require many manufacturing processes and become a factor of lowering the strength of parts. It is advantageous to overcome the disadvantages by integrally manufacturing to reduce the processing steps and ensure the strength of the parts. However, when it is necessary to process in a narrow space inside the part, it is impossible to process with the existing spindle. The angle head spindle is only a component of a machine tool, but it is a core part that requires high technology and is highly utilizable in products requiring high precision machining. Therefore, various and continuous studies needs for angle head spindles in areas such as vibration absorption, operational safety, excellent dimensional stability, and strength. In this paper, we propose an optimal design for angle head spindle by performing structural analysis and shape optimization for angle head spindle gear and case.

A Study on the Efficiency Analysis for the Automotive Parts Manufacturer Using Data Envelopment Analysis (DEA를 활용한 자동차부품 기업의 효율성 평가에 관한 연구)

  • Cho, Hyung-Kook;Lee, Cheol-Gyu;Yoo, Wang-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.2
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    • pp.609-615
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    • 2014
  • Due to the recent global recession, the car industry demand levels have plummeted which led to a crisis in the automotive parts industry for the first time in history. Since the fourth quarter of 2008, the automotive parts manufacturers in America have faced a record loss and those in Japan and Europe who also had a strong track record are facing a weak economy. In addition, the domestic automotive parts industry is also affected by the global economic crisis. This research is that the relative efficiency analysis utilizing the DEA has done on the object of 25 small and medium-sized automotive parts manufacturers publicly listed, As the efficiency analysis result 6 of 25 manufacturers are efficient in CCR model and 12 manufactures have shown efficiency in BCC model, the efficiency analysis in consideration of the manufacturer size. The manufacturers with efficiency 1 in 25 manufacturers are DMU 1, 5, 7, 10, 18, 24 and the relatively benchmarking objects in other manufactures are DMU 1, 10, 24, Based on the results of this research, a direction to the domestic automotive parts manufacturers as well as a significant information will be provided in managing the companies in the future by the improvement of management efficiency through the practical efficiency analysis.

Mechanical Properties of Hyper-Eutectic Aluminum Alloys for Automobile Parts (자동차 부품용 과공정 알루미늄 합금의 기계적 특성)

  • Bae, Chul-Hong;Kim, Jong-Myung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.120-126
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    • 2010
  • It was known that the excellent wear resistance of hyper eutectic aluminum alloy is based on the primary Si particles which are distributed in the base metal. When the primary Si volume fraction increases, the smaller size have excellent wear resistance characteristics. However, this trend always does not match. There is no investigation result based on the materials and methods for real using parts. In this study, using the automotive parts manufacturer currently in use hyper eutectic Al alloy tensile test specimen type sample was fabricated by 350Ton high pressure die-casting machine. Then, fluidity, tensile, impact and wear resistance properties were evaluated. If the casting quality, primary Si size, fraction and distribution are similar, mechanical properties and wear resistance are equivalent.