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The Development of Portable Rotor Bar Fault Diagnosis System for Three Phase Small Induction Motors Using LabVIEW (LaVIEW를 이용한 휴대용 3상 소형유도전동기 회전자 바 고장 진단 시스템 개발)

  • Song, Myung-Hyun;Park, Kyu-Nam;Han, Dong-Gi;Lee, Tae-Hun;Woo, Hyeok-Jae
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.56 no.1
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    • pp.51-55
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    • 2007
  • In this paper, a portable rotor bar fault diagnosis system for small 3 phase induction motors is suggested. For portable real-tine diagnosis system, an USB-DAQ board for collecting the 3 phase current data, three current probes, and a notebook computer are used. The LabVIEW graphical language is used for filtering, analysis, storing, and monitoring the current data. The three phase stator current are filtered and transformed to frequency level by FIT. An analysis window programed by LabVIEW is located in front panel to show the FIT results and this suggested window has a zooming function to detect the fault feature more easily near the feature frequency range which is varying by the slip frequency. To show the possibility of portable rotor bar diagnosis system, three types(healthy, one rotor bar fault, two rotor bar fault) of rotor bar are intentionally prepared and compared by the suggested window of front panel. Experimental results are shown that a suggested diagnosis system is applicable to portable diagnosis system and the rotor bar fault is detected by the frequency window in front panel programed in LabVIEW graphical language.

A Hybrid Fiber-Optic Sensor System for Multi-Stress Condition Monitoring of Wind Turbines (하이브리드 광섬유 센서 시스템을 이용한 풍력발전기의 다중물리량 상태감시)

  • Kim, Dae-Gil;Kim, Hyunjin;Song, Minho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.29 no.8
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    • pp.76-82
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    • 2015
  • A hybrid fiber-optic sensor system which combines fiber Bragg grating sensors and a Michelson interferometer has been constructed and evaluated for condition monitoring of large scale wind turbines. In order to measure multiple stresses applied to wind turbines such as strain, temperature and vibration, the system uses single broadband light source. It addresses both types of sensors, which simplifies the optical setup and enhances the cost-effectiveness of condition monitoring system. An athermal-packaged FBG is used to supply quasi-coherent light, of which coherence length is about 3.28mm, for the Michelson interferometer demodulation. Experimental results demonstrated that the proposed fiber-optic sensor system was capable of measuring strain and temperature with measurement accuracy of 1pm. Also 500~2000Hz vibration signals were successfully analyzed by applying FFT signal processing to interference signals.

The Development of Portable Rotor Bar Fault Diagnosis System for Three Phase Induction Motors Using LabVIEW (LabVIEW를 이용한 휴대용 3상 유도전동기 회전자 바 고장 진단 시스템 개발)

  • Lee, Tae-Hun;Han, Dong-Gi;Song, Myung-Hyun;Park, Kyu-Nam
    • Proceedings of the KIEE Conference
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    • 2006.07e
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    • pp.47-48
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    • 2006
  • 본 논문에서는 LabVIEW를 이용한 휴대용 3상 유도전동기 회전자 바 고장 진단 시스템을 개발하였다. LabVIEW는 NI사에서 개발한 그래픽컬 프로그래밍 언어로서 VI(Virtual Instrument)기술을 이용하여 계측, 분석, 표현 프로그램에 최적화된 언어이다. 유도전동기의 입력단에 Current Probe를 연결하여 전류를 측정하였고, NI사의 USB-DAQ보드를 이용하여 데이터를 수집한 후 노트북 컴퓨터에서 실행되는 LabVIEW 프로그램에 의해 고장을 진단할 수 있는 실시간 휴대용 진단 시스템을 개발하였다. 회전자 바에 고장이 일어나면 선 전류의 불균형, 손실 증가, 토크맥동과 평균 토크의 감소를 가져올 수 있다. 고장 진단 방법으로는 회전자 바 고장의 특징 주파수를 찾아 진단하는 방법이 있다. 회전자 바 고장에 대하여 1개와 2개 바를 절단한 회전자를 사용하여 각각 실험하였으며, FFT 분석에 의하여 실시간으로 유도전동기 회전자 바 고장을 진단 할 수 있음을 보였다.

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A Study on the Inlet NOx Estimation of SCR System in a Refuse Incineration Plant by Using General Structured Observer (일반 구조형 관측기를 이용한 소각장 SCR 시스템의 Inlet NOx 추정에 관한 연구)

  • Lee, Chung-Hwan;Kim, In-Gyu;Kim, Hwan-Seong;Kim, Sang-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.1
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    • pp.123-128
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    • 2001
  • The function of SCR system in refuse incineration plant is to reduce the harmful combustion gases especially NOx which make serious environmental pollution. The SCR system normally have a NOx measurement system such as inlet NOx analyzer and outlet T.M.S.(Tele Monitoring System) to control the outlet NOx in stack. The NOx measurement system is very important, however there are frequently happened sensing problems and it need maintenance periodically. In this paper, we propose an estimation method of inlet NOx of SCR system by using general structured observer. The inlet NOx is considered as an input disturbance and it is modelled by applying FFT method in frequency domains. Through the design of general structured observer, the outlet NOx can be estimated by using observation error between real outlet NOx and estimated outlet NOx. The effectiveness of the proposed method is shown by comparing to a measured inlet NOx data.

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A Study on the Effective Channel Estimation Method in OFDM Based WLAN (OFDM 기반 WLAN 수신기에서 효율적인 채널추정 기법에 관한 연구)

  • Jeon Hyoung-Goo;Choi Won-Chul;Lee Hyun;Oh Hyun-Seo
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.4 no.1 s.6
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    • pp.57-62
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    • 2005
  • In this paper, we propose a channel estimation method by impulse signal train in OFDM. In order to estimate the channel response, 4 impulse signals are generated and transmitted during one OFDM (Orthogonal Frequency Division Multiplexing) symbol. The intervals between the impulse signals are all equal in time domain. At the receiver, the impulse response signals are summed and averaged. And then, the averaged impulse response signal is zero padded and fast Fourier transformed to obtain the channel estimation. The BER performance of the proposed method is compared with those of conventional estimation method using the long training sequence in fast fading environments. The simulation results show that the proposed method improves by 3 dB in terms of Eb/No, compared with the conventional method.

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Real-time Collection and Correlation of Viscosity and Acoustic Data During Ball Milling Process (볼밀 공정 중 점도와 음향 데이터의 실시간 수집 및 상관관계 분석)

  • Jeong, Hyeondeok;Kim, Young-Beom;Ryu, Sung-Soo;Kim, Seiki
    • Journal of Powder Materials
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    • v.27 no.6
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    • pp.484-489
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    • 2020
  • In this study, acoustic and viscosity data are collected in real time during the ball milling process and analyzed for correlation. After fast Fourier transformation (FFT) of the acoustic data, changes in the signals are observed as a function of the milling time. To analyze this quantitatively, the frequency band is divided into 1 kHz ranges to obtain an integral value. The integrated values in the 2-3 kHz range of the frequency band decrease linearly, confirming that they have a high correlation with changes in viscosity. The experiment is repeated four times to ensure the reproducibility of the data. The results of this study show that it is possible to estimate changes in slurry properties, such as viscosity and particle size, during the ball milling process using an acoustic signal.

A Study on the Internal Flow Analysis in Swash Plate Piston Pump for Marine Hydraulic Power Supply (선박 유압공급 장치용 사판식 유압 피스톤 펌프 내부 유동해석에 관한 연구)

  • Yi, Chung-Seob;Lee, Jeong-Sil;Lim, Jong-hak;Gwak, Beom-Seop;Lee, Ho Seong;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.34-40
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    • 2022
  • In this paper, a flow analysis of a swash-plate type hydraulic piston pump installed on a hydraulic flow supply system for marine vessels is presented. A model and governing equations for computational fluid dynamics (CFD) analyses of swash-plate type hydraulic piston pumps were built, and simulation results regarding the internal flow field of the pump were obtained. By analyzing the internal flow of the swash-plate type hydraulic piston pump, we can confirm the time-dependent stroke of each piston as the pump rotates. We also verified that by analyzing the pulsating flow against the slope of the swash plate, the simulation results match well with the experimental results. The natural frequency of the system was computed to be approximately 380 Hz by applying and analyzing the fast Fourier transform (FFT) of each swash plate slope evaluated.

Characteristics of Power Spectrum according to Variation of Passenger Number and Vehicle Speed (둔턱 진행 차량의 승객수와 속도에 따른 파워스펙트럼 특성분석)

  • Lee, Hyuk;Kim, Jong-Do;Yoon, Moon-chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.41-48
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    • 2022
  • Vehicle vibration was introduced in the time and frequency domains using fast Fourier transform (FFT) analysis. In particular, a vibration mode analysis and characteristics of the frequency response function (FRF) in a sport utility vehicle (SUV) passing over a bump barrier at different speeds was performed systematically. The response behavior of the theoretical acceleration was obtained using a numerical method applied to the forced vibration model. The amplitude and frequency of the external force on the vehicle cause various power spectra with individual intrinsic system frequencies. In this regard, several modes of power spectra were acquired from the spectra and are discussed in this paper. The proposed technique can be used for monitoring the acceleration in a vehicle passing over a bump barrier. To acquire acceleration signals, various experimental runs were performed using the SUV. These acceleration signals were then used to acquire the FRF and to conduct mode analysis. The vehicle characteristics according to the vehicle condition were analyzed using FRF. In addition, the vehicle structural system and bump passing frequencies were discriminated based on their power spectra and other FRF spectra.

Fault diagnosis of linear transfer robot using XAI

  • Taekyung Kim;Arum Park
    • International Journal of Internet, Broadcasting and Communication
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    • v.16 no.3
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    • pp.121-138
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    • 2024
  • Artificial intelligence is crucial to manufacturing productivity. Understanding the difficulties in producing disruptions, especially in linear feed robot systems, is essential for efficient operations. These mechanical tools, essential for linear movements within systems, are prone to damage and degradation, especially in the LM guide, due to repetitive motions. We examine how explainable artificial intelligence (XAI) may diagnose wafer linear robot linear rail clearance and ball screw clearance anomalies. XAI helps diagnose problems and explain anomalies, enriching management and operational strategies. By interpreting the reasons for anomaly detection through visualizations such as Class Activation Maps (CAMs) using technologies like Grad-CAM, FG-CAM, and FFT-CAM, and comparing 1D-CNN with 2D-CNN, we illustrates the potential of XAI in enhancing diagnostic accuracy. The use of datasets from accelerometer and torque sensors in our experiments validates the high accuracy of the proposed method in binary and ternary classifications. This study exemplifies how XAI can elucidate deep learning models trained on industrial signals, offering a practical approach to understanding and applying AI in maintaining the integrity of critical components such as LM guides in linear feed robots.

Design of SDR-based Multi-Constellation Multi-Frequency GNSS Signal Acquisition/Tracking Module

  • Yoo, Won Jae;Kim, Lawoo;Lee, Yu Dam;Lee, Taek Geun;Lee, Hyung Keun
    • Journal of Positioning, Navigation, and Timing
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    • v.10 no.1
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    • pp.1-12
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    • 2021
  • Due to the Global Navigation Satellite System (GNSS) modernization, the recently launched GNSS satellites transmit signals at various frequency bands of L1, L2 and L5. Considering the Korea Positioning System (KPS) signal and other GNSS augmentation signals in the future, there is a high probability of applying more complex communication techniques to the new GNSS signals. For the reason, GNSS receivers based on flexible Software Defined Radio (SDR) concept needs to be developed to evaluate various experimental communication techniques by accessing each signal processing module in detail. In this paper, we introduce a multi-constellation (GPS/Galileo/BeiDou) multi-band (L1/L2/L5) SDR by utilizing Ettus USRP N210. The signal reception module of the developed SDR includes down-conversion, analog-to-digital conversion, signal acquisition, and tracking. The down-conversion module is designed based on the super-heterodyne method fitted for MHz sampling. The signal acquisition module performs PRN code generation and FFT operation and the signal tracking module implements delay/phase/frequency locked loops only by software. In general, it is difficult to sample entire main lobe components of L5 band signals due to their higher chipping rate compared with L1 and L2 band signals. Experiment result shows that it is possible to acquire and track the under-sampled signals by the developed SDR.