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Stress Behaviors of Superheater Tubes under Load Change Operation in HRSG (배열회수보일러의 부하변동 운전에 따른 과열기 튜브들의 응력거동)

  • Chong, Chae-Hon;Song, Jung-Il
    • Journal of the Korean Solar Energy Society
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    • v.28 no.6
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    • pp.33-39
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    • 2008
  • The purpose of this study is not only to evaluate the stress behavior of tubes in superheater in HRSG during the load change operation but also to find root causes of failure from stress behavior. Firstly, temperature during operation was collected to perform stress analysis from actual HRSG. Part load and full load stress analysis which can be represented as the whole load change operations were performed using commercial finite element software. The possibility that can lead to tubes failure is found by stress analysis and its results is compared with metallurgical mircrostructure of failed tube which was taken from actual HRSG.

Effects of Interface on the Rheological Behaviors of PS/PP and EPDM/PP Polymer Blends (PS/PP와 EPDM/PP 블렌드의 유변학적 거동에 미치는 계면의 영향)

  • 이향목
    • The Korean Journal of Rheology
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    • v.10 no.1
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    • pp.14-23
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    • 1998
  • 비상용성 고분자 브렌드계인 PS/PP와 EPDM/PP의 유변학적 거동에 미치는 계면의 영향을 알아보았고 그실험 결과를 Park & Lee 모델과 비교하였다. PS/PP와 EPDM/PP 블 렌드계에서의 계면에 의한 전단응력과 법선 응력차에의 기여도는 $textsc{k}$와λ(1-$\mu$), 두 개의 변 수에 의해 잘설명되었다. 특히 계면의 탄성적인 효과와 관련있는 법선응력차 항이 전단 응 력 항보다 더 뚜렷하게 나타났다. 30PS/70PP 블렌드 조성에서는 블렌드의 유변학적 특성이 주로 연속상을 이루는 고분자의 의해 좌우된 반면에 50PS/50PP 블렌드조성에서는 계면에 의한 영향이 더두드러지게 나타났다. 이것은 50/50 블렌드 조성에서 계면의 넓이가 증가한 것과 관계 있다. 그러나 EPDM/PP 블렌드계에서 계면에 의한 응력 항들이 모두 PS/PP 블 렌드계의 그것보다 매우 큰 값을 가졌지만, 그 상대적인 비를 나타내는 $textsc{k}$값은 작았다. 이것 은 블렌드를 구성하고 있는 순수한 성분의 법선응력차 값의 차이가 크기 때문이다. 또한 PS/PP 블렌드계에 대한 동적 계면장력을 Park & Lee 모델을 이용하여 예측해 보았다.

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Stress analysis of the CR lens using the chrome conversion (Chrome 변환을 이용한 CR 렌즈의 미세응력 시각화)

  • Kim, Yong-Geun
    • Journal of Korean Ophthalmic Optics Society
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    • v.10 no.1
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    • pp.9-15
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    • 2005
  • The polariscope to measure the microscopic stress in CR lens consists of light source polarizer, model, polarizer, CCD, computer, chrome conversion orderly and the principal-stressed difference, (${\sigma}_1-{\sigma}_2$) and the fringe order n were measured by analyzing two components of light wave $E_1$ and $E_2$ following each polarizer's steps. The two-dimensional model could be determined from the fact that the optical axes of sample concide with the principal-stress directions. The bi-refringence acted to a light wave and the phase retardation were in proportion to the principal-stressed difference(${\sigma}_1-{\sigma}_2$) and the intensity of final light wave was proportioned to $sin2({\Delta}/2)$ and when ${\Delta}/2=n{\pi}$ (n=0, 1, 2, ${\ldots}$) the extinction occurs. Photoelastic's image by microscopic stress could analyzed using chrome conversion, and the image showed clearly.

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Shear-Rate Dependent Ring-Shear Characteristics of the Waste Materials of the Imgi Mine in Busan (부산 임기광산 광미의 전단속도에 따른 링 전단특성 연구)

  • Jeong, Sueng-Won;Ji, Sang-Woo;Yim, Gil-Jae
    • Journal of the Korean Geotechnical Society
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    • v.30 no.7
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    • pp.5-15
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    • 2014
  • Abandoned mine deposits are exposed to various physico-chemical geo-environmental hazards and disasters, such as acid mine drainage, water contamination, erosion, and landslides. This paper presents the ring shear characteristics of waste materials. The ring shear box with a rotatable O-ring was used in this study. Three tests were performed: (i) Shear stress-time relationship for given normal stress and shear speed, (ii) shear stress as a function of shear speed, and (iii) shear stress as a function of normal stress. For a given normal stress (50 kPa) and speed (0.1 mm/sec), the materials tested exhibit a strain softening behavior, regardless of drainage condition. The peak and residual shear stresses were determined for each normal stress and shear speed. The shear stress was measured when shear speed is equal to 0.01, 0.1, 1, 10, 50, 100 mm/sec or when normal stress is equal to 20, 40, 60, 80, 100, 150 kPa. From the test results, we found that the shear stress increases with increasing shear speed. The shear stress also increases with increasing normal stress. However, different types of shearing mode were observed in drained and undrained conditions. Under drained condition, particle crushing was observed from the shearing zone to the bottom of lower ring. Under undrained condition, particle crushing was observed only at the shearing zone, which has approximately 1 cm thick. It means that a significant high shear speed under undrained condition can result in increased landslide hazard.

Anaysis of the photoelastic of CR lens using circular polariscope (원편광기를 이용한 CR 렌즈의 광 탄성 해석 연구)

  • Kim, Yong-Geun
    • Journal of Korean Ophthalmic Optics Society
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    • v.6 no.2
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    • pp.11-16
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    • 2001
  • The polariscope to measure :he stress in lens was made up quarter-wave plate polarizer and we analyzed two components of light's wave $E_1$ and $E_2$ following the steps. It is clear that the principal-stress difference ${\sigma}_1-{\sigma}_2$ can be determined in 2-D model if fringe order N is measured each point in sample moreover. the optical axes of sample coincide with the principal-stress directions. The birefringence acted to a light wave and a phase retardation were in proportioned to the principal-stressed difference (${\sigma}_1-{\sigma}_2$) and the intensity of final light wave was proportioned to $sin^2({\Delta}/2)$, when ${\Delta}/2=n^{\pi}$ (n=0, 1, 2, ...) and the extinction occurs. As a experimental result, the extinction band shifted owing to a magnitude of lens' external stress.

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Finite Element Analysis of Creep Crack Growth Behavior Including Primary Creep Rate (1차 크리프 속도를 고려한 크리프 균열 진전의 유한요소 해석)

  • Choi, Hyeon-Chang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1120-1128
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    • 1999
  • An elastic-viscoplastic finite element analysis is performed to investigate detailed growth behavior of creep cracks and the numerical results are compared with experimental results. In Cr-Mo steel stress fields obtained from the crack growth method by mesh translation were compared with both cases that the secondary creep rate is only used as creep material property and the primary creep rate is included. Analytical stress fields, Riedel-Rice(RR) field, Hart-Hui-Riedel(HR) field and Prime(named in here) field, and the results obtained by numerical method were evaluated in details. Time vs. stress at crack tip was showed and crack tip stress fields were plotted. These results were compared with analytical stress fields. There is no difference of stress distribution at remote region between the case of 1st creep rate+2nd creep rate and the case of 2nd creep rate only. In case of slow velocity of crack growth, the effect of 1st creep rate is larger than the one of fast crack growth rate. Stress fields at crack tip region we, in order, Prime field, HR field and RR field from crack tip.

Development of Lightweight Auger Planting for Strengthen of Screw Shaft (스크류 축이 보강된 경량식혈기 개발)

  • Kim, J.H.;Kim, K.D.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.62-62
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    • 2017
  • 모터와 스크류를 이용한 경량 식혈기를 처음으로 개발함에 따라 실제 산림의 식재 시험에서 발생될 수 있는 것은 감속기와 스크류의 연결부분의 파괴이다. 이 감속기 축의 파괴는 토양내부의 큰 자갈로 인해 스크류가 낄 경우 식재봉을 좌우로 흔들게 되면 가장 취약한 부분인 스크류와 감속기의 연결부위에 가장 강한 모멘트가 걸리게 된다. 물론 작업자의 부주위가 원인이기도 하지만 감속기(K6G30C. Korea)의 축 지름이 8mm이므로 식재봉을 좌우로 흔들면 굽힘파괴가 일어날 가능성이 높다. 감속기의 축이 파괴가 되지 않게 하는 방법은 재료의 강도가 높은 새로운 감속기를 찾은 일과 기존 감속기의 축을 굽힘응력에 안전하게 대응할 수 있게 설계를 하는 방법이 있다. 본 연구에서는 전자에 대한 조사와 동시에 후자에 대한 설계와 제작을 수행하여 기 제작된 경량식혈기와 비교 분석하였다. 스크류 축의 굽힘응력에 대한 대응 방법으로 감속기 축의 보강방법은 감속기 축에 식재봉으로 부터 굽힘응력이 직접 전달되지 않게 하기 위해 모터 하우징의 하부 위치에 감속기 축을 감싸는 Radial Bearing을 결합하였다. 그리고 스크류의 축은 상단의 지름을 크게 키운 상태로 감속기의 축에 연결하는 방법으로 설계하였다. 이때 식혈봉으로 부터 걸리는 모멘트는 스크류의 상단 지름에 걸리게 되는데 상단부는 모터 하우징의 하단과 단단하게 결합함으로써 감속기 축을 보호하게 되고 또한 감속기 축의 길이에서 Bearing과 스크류 상단부 큰 지름이 각각 반반씩 보호하는 형태로 설계하였다. 이와 같이 감속기의 축을 보강한 경우 종전의 식혈기보다 무게가 무거워지게 된다. 즉, 1차 식혈기 무게는 3.38kgf, 2차 시작기는 3.28kgf, 축 강도가 보강된 3차 시작기는 무게가 3.87kgf로 증가되었다. 따라서 종전보가 약 600g 증가되어 다소 무거운 느낌이 들었다. 여기서 리듐 폴리머 배터리와 가방의 무게 3.23kgf를 부가하면 1차, 2차, 3차 시작기의 무게는 각각 6.61kgf, 6.51kgf, 7.1kgf로 나타났다. 따라서 굽힘응력에 대한 보강의 방안으로 설계된 무게 과다가 현장 시험에서 작업자의 피로도 증가와 작업의 비효율성이 예상되어 포트묘의 현장 식재시에 이에 대한 평가를 수행하여 비교 분석할 예정이다.

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Mathematical Study for Cylindrically Orthogonal Log (원통형(円筒形) 2차원목재(次元木材)의 수학적(數學的) 연구(硏究))

  • Cha, Jae-Kyung
    • Journal of the Korean Wood Science and Technology
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    • v.16 no.1
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    • pp.55-61
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    • 1988
  • 목재(木材)의 응력(應力)과 변형(變形)에 미치는 함수율 및 온도변화의 효과를 유한요소(有限要素) 분석법에 의해 측정하였다. 목재는 춘재(春材) 및 추재(秋材)를 나타내는 층구조(層構造)의 원통형(圓筒形)으로 모델화 하였으며, 선형적(線形的) 탄성체(彈性體) 그리고 원통형(圓筒形) 이력성(異方性) 재료로 가정하였다. 경단면(徑斷面)에서의 변형(變形)은 함수율 및 온도와 밀접한 관매가 인정되었으며, 최대(最大)의 압축응력(壓縮應力)은 최내층(最內層)인 만재층(晩材層)에서 일어났다. 또한 최대의 촉단면응력(觸斷面應力)은 춘재부(春材部)의 최내층(最內層)에서 일어났다. 경단(徑斷) 방향(方向)과 촉단방향(觸斷方向)의 응력간(應力間)의 차이는 외층(外層)에서 가장 크게 나타났으며 이와같은 응력(應力)의 차이가 변형(變形)을 일으키는 주요인(主要因)임이 밝혀졌다.

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Influence of Joint Secondary Roughness on Roughness Parameter in Direct Shear Test (직접전단시험에서 절리면의 2차 거칠기가 거칠기 정량화 파라미터에 미치는 영향)

  • Lee, Deok-Hwan;Choi, Sung-Oong
    • Tunnel and Underground Space
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    • v.24 no.1
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    • pp.89-96
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    • 2014
  • Rock joint surface roughness, which is known to be one of the most important factors for defining shear strength of rock mass, has been researched in various methods. However, approaches to separate a roughness into two groups (primary and secondary) for evaluating the roughness have been rarely performed. In this study, elements of secondary roughness were eliminated through direct shear testing with tensile joint specimen and they were quantified with joint parameters. It is revealed that roughness parameters decrease with increasing the normal stress and sampling intervals, except for the case in which the normal stress is larger than 1.5 MPa. Also it is analyzed that ratio of area reduction in the opposite direction of shearing decreases with increasing the roughness parameter.

Effective Way of Measuring $K_I$ by Means of ACPD Technique (교류전위차법을 이용한 효과적인 응력확대계수의 측정 방법)

  • Lee, Jeong-Hee
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.1
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    • pp.8-15
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    • 1999
  • In order to develop an effective way of measuring the mode I stress intensity factor, $K_I$, by the technique based on the alternating current potential drop (ACPD), the effect of the magnetic flux in the air on the change in potential drop due to load for both ferromagnetic and paramagnetic materials containing a two-dimensional surface crack was investigated. Additionally the effects of the demagnetization and the crack length on the change in potential drop were examined. In the case that the measuring system was designed to induce a large amount of electromotive force, the amount of the change in potential drop due to load was shown to increase largely Also the relationship between the change in potential drop and that in $K_I$ was indicated to be linear without any treatment and it was shown that the demagnetization had almost no effect on the change in potential drop. The change in potential drop did not depend on the crack length but on the measuring system. For the application of the ACPD technique to determine $K_I$.

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