• Title/Summary/Keyword: 1단 터빈

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An Experimental Study on NOx Emissions with Hydrogen and Natural gas Co-firing for EV burner of GT24 (GT24 가스터빈용 EV 버너의 수소혼소에 따른 질소산화물 배출 특성에 대한 실험적 연구)

  • Jeongjae Hwang;Won June Lee;Kyungwook Min;Do Won Kang;Han Seo Kim;Min Kuk Kim
    • Journal of the Korean Institute of Gas
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    • v.27 no.4
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    • pp.85-91
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    • 2023
  • In this study, an experimental study was conducted on the flame behavior, combustion dynamics, and NOx emission characteristics for hydrogen co-firing with the EV burner which is the first stage combustor of GT24. It was confirmed that as the hydrogen co-firing rate increases, the NOx emission increases. This change was elucidate to be the result of a combination of changes in penetration depth due to changes in fuel density, reduction in fuel mixing due to changes in flame position due to increased flame propagation speed, and oscillation of fuel mixedness due to combustion instability. Through pressurization tests in the range of 1.3 to 3.1 bar, NOx emission characteristics under high-pressure operating conditions were predicted, and based on this, the hydrogen co-firing limits of the EV burner was evaluated.

Analysis of Degradation Mechanism for Single Crystal Blade and Vane in Gas Turbine (가스터빈 단결정 블레이드 및 베인의 손상거동 분석)

  • Song, Kyu-So;Kim, Doo-Soo;Lee, Han-Sang;Yoo, Keun-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.549-554
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    • 2011
  • Recently, technical advances have been made in high efficiency gas turbine power plants. In domestic gas turbine facilities, the material properties of the blade and vane are degraded by the daily start-stop operations arising from the thermo mechanical cycle. We surveyed the time dependent degradation of the HP blade and vane to gather basic data for life assessment and damage analysis. The EOH(equivalent operating hours) of the blades were 23,686, 27,909, and 52,859 and the EOH of the vanes were 28,714 and 52,859, respectively. With increased operating hours, the shape of the primary ${\gamma}$' precipitate transformed from cubic to spherical, and its average size also increased. The leading edge area of the blades and the center of the vanes had the worst morphology, and this tendency agrees with the microhardness results. The thickness of the thermally grown oxide at the outer surface of the bond coat increased with increased operating hours.

A Study on the Through-Flow Analysis for a Multi-Stage Axial Turbine Considering Leakage Flows (누설 유동을 고려한 다단 축류 터빈의 유선곡률해석법에 대한 연구)

  • Kim, Sangjo;Kim, Kuisoon;Son, Changmin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.5
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    • pp.1-12
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    • 2018
  • The streamline curvature method is essentially used for the design procedure of multi-stage axial turbines. Moreover, by using this method, it is possible to consider the turbine loss characteristics for real operating conditions at an early design stage. However, there is not enough relevant research in South Korea to support this. In the present study, the streamline curvature method and the empirical equation for calculating the mixing loss are employed to predict the performance of a multi-stage axial turbine with leakage flows. The proposed method is applied to the prediction of the performance of a five-stage axial turbine with leakage flows, as used for an industrial gas turbine of 86 MW in South Korea. The calculation result is compared with 3D CFD data, and the advantages and limitations of the streamline curvature method are described.

Heat/Mass Transfer Measurements on a Film Cooled Blade with Naphthalene Saturated Coolant (나프탈렌 포화공기가 분사되는 막냉각 홀을 가진 터빈 블레이드 표면의 열/물질전달 계수 측정)

  • Lee, Dong-Hyun;Rhee, Dong-Ho;Kim, Kyung-Min;Cho, Hyung-Hee;Kim, Beom-Su
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.433-436
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    • 2010
  • In this paper, heat/mass transfer characteristics on a film cooled stationary rotor blade are investigated using the naphthalene sublimation method. A row-speed annular wind tunnel with a single annular turbine stage is used. Three rows of film cooling holes are machined on the leading edge of the test blade. Detailed heat/mass transfer distributions are measured with changing the blowing rate from 1.0 to 2.0. As the blowing ratio increases, overall heat/mass transfer increases and the lower peak formed on the pressure side were disappeared.

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Rotor-Blade Shape Design and Power-Performance Analysis for Horizontal-Axis Tidal Turbine Using CFD (수평축 조류발전용 로터 블레이드 형상설계 및 CFD에 의한 출력성능해석)

  • Jung, Ji Hyun;Kim, Bum Suk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.8
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    • pp.661-668
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    • 2015
  • We present a design methodology for horizontal-axis tidal turbine blades based on blade element momentum theory, which has been used for aerodynamic design and power-performance analysis in the wind-energy industry. We design a 2-blade-type 1 MW HATT blade, which consists of a single airfoil (S814), and we present the detailed design parameters in this paper. Tidal turbine blades can experience cavitation problems at the blade-tip region, and this should be seriously considered during the early design stage. We perform computational fluid dynamics (CFD) simulations considering the cavitation model to predict the power performance and to investigate the flow characteristics of the blade. The maximum power coefficient is shown to be about 47 under the condition where TSR = 7, and we observed cavitation on the suction and pressure sides of the blade.

Changes in Material Properties of Used Gas Turbine Blade Made of Single- Crystal Superalloy (가스터빈 단결정 블레이드 사용품의 특성변화)

  • Yoo, Keun-Bong;Lee, Han-Sang;Song, Gyu-So;Lee, Kyu-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.12
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    • pp.1909-1915
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    • 2010
  • The material properties of gas turbine components change during the daily start/stop thermal cycle because of exposure to the hot combustion gas. Recently, single-crystal Ni-based superalloys have been used to manufacture many hot-gas components for gas turbines. However, the user needs to depend on the manufacturer for maintenance issues because of the lack of data required for predicting blade life and material degradation. In this study, we investigate the time-dependent degradation of first-stage blades at various operating facilities to collect the basic data for life assessment and damage analysis. The blade material is a single-crystal Ni-based superalloy, CMSX-4, and the EOH (equivalent operating hours) are 25,000 and 52,000, respectively. We prepared the test specimen directly from used blades and carried out mechanical tests and microstructural observations.

A Study on Performance Diagnostic of Smart UAV Gas Turbine Engine using Neural Network (신경회로망을 이용한 스마트 무인기용 가스터빈 엔진의 성능진단에 관한 연구)

  • Kong Chang-Duk;Ki Ja-Young;Lee Chang-Ho;Lee Seoung-Hyeon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.213-217
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    • 2006
  • An intelligent performance diagnostic program using the Neural Network was proposed for PW206C turboshaft engine. It was selected as a power plant for the tilt rotor type Smart UAV (Unmanned Aerial Vehicle) which has been developed by KARI (Korea Aerospace Research Institute). For teaming the NN, a BPN with one hidden, one input and one output layer was used. The input layer had seven neurons of variations of measurement parameters such as SHP, MF, P2, T2, P4, T4 and T5, and the output layer used 6 neurons of degradation ratios of flow capacities and efficiencies for compressor, compressor turbine and power turbine. Database for network teaming and test was constructed using a gas turbine performance simulation program. From application results for diagnostics of the PW206C turboshaft engine using the learned networks, it was confirmed that the proposed diagnostics algorithm could detect well the single fault types such as compressor fouling and compressor turbine erosion.

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A Study on Performance Diagnostic of Smart UAV Gas Turbine Engine using Neural Network (신경회로망을 이용한 스마트 무인기용 가스터빈 엔진의 성능진단에 관한 연구)

  • Kong Chang-Duk;Ki Ja-Young;Lee Chang-Ho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.2
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    • pp.15-22
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    • 2006
  • An intelligent performance diagnostic program using the Neural Network was proposed for PW206C turboshaft engine. It was selected as a power plant for the tilt rotor type Smart UAV(Unmanned Aerial Vehicle) which is being developed by KARI (Korea Aerospace Research Institute). For teeming the NN(Neural Network), a BPN(Back Propagation Network) with one hidden, one input and one output layer was used. The input layer has seven neurons: variations of measurement parameters such as SHP, MF, P2, T2, P4, T4 and T5, and the output layer uses 6 neurons: degradation ratios of flow capacities and efficiencies for compressor, compressor turbine and power turbine, respectively, Database for network teaming and test was constructed using a gas turbine performance simulation program. From application of the learned networks to diagnostics of the PW206C turboshaft engine, it was confirmed that the proposed diagnostics algorithm could detect well the single fault types such as compressor fouling and compressor turbine erosion.

Delamination Evaluation of Thermal Barrier Coating on Turbine Blade owing to Isothermal Degradation Using Ultrasonic C-scan Image (초음파 C-scan을 이용한 터빈 블레이드 열차폐코팅의 등온열화에 의한 박리 평가 기법)

  • Lee, Ho-Girl;Kim, Hak-Joon;Song, Sung-Jin;Seok, Chang-Sung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.5
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    • pp.353-362
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    • 2016
  • Thermal barrier coating (TBC) is an essential element consisting of a super-alloy base and ceramic coating designed to achieve long operational time under a high temperature and pressure environment. However, the top coat of TBC can be delaminated at certain temperatures with long operation time. As the delamination of TBC is directly related to the blade damage, the coupling status of the TBC should be assured for reliable operation. Conventional studies of nondestructive evaluation have been made for detecting generation of thermally grown oxide (TGO) or qualitatively evaluating delamination in TBC. In this study, the ultrasonic C-scan method was developed to obtain the damage map inside TBC by estimating the delamination in a quantitative way. All specimens were isothermally degraded at $1,100^{\circ}C$ with different time, having different partial delamination area. To detect partial delamination in TBC, the C-scan was performed by a single transducer using pulse-echo method with normal incidence. Partial delamination coefficients of 1 mm to 6 mm were derived by the proportion of the surface reflection signal and flaw signal which were theoretical signals using Rogers-Van Buren and Kim's equations. Using the partial delamination coefficients, the partial delamination maps were obtained. Regardless of the partial delamination coefficient, partial delamination area was increased when degradation time was increased in TBC. In addition, a decrease in partial delamination area in each TBC specimen was observed when the partial delamination coefficient was increased. From the portion of the partial delamination maps, the criterion for delamination was derived.