• Title/Summary/Keyword: 흡착촉매공정

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A basic study on the recovery of Ni, Cu, Fe, Zn ions from wastewater with the spent catalyst (폐산화철촉매에 의한 폐수중 Ni, Cu, Fe, Zn이온 회수에 관한 기초연구)

  • Lee Hyo Sook;Oh Yeung Soon;Lee Woo Chul
    • Resources Recycling
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    • v.13 no.2
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    • pp.3-8
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    • 2004
  • A basic study on the recovery of heavy metals such as Zn, Ni, Cu and Fe ions from wastewater was carried out with the spent iron oxide catalyst, which was used in the Styrene Monomer(SM) production company. The heavy metals could be recovered more than 98% with the spent iron oxide catalyst. The alkaline components of the spent catalyst could be precipitated the metal ions of the wastewater as metal hydroxides at the higher pH 10.6 in Ni, pH 8.0 in Cu, pH 6.5 in Fe, pH 8.5 in Zn. But the metal ions are adsorbed physically on the surface of the spent catalyst in the range of the pH of the metal hydroxides and pH 3.0, which is the isoelectric point of the iron oxide catalyst.

Separation of Vanadium and Tungsten from Spent SCR DeNOX Catalyst by Ion-exchange Column (SCR 탈질 폐촉매로부터 이온교환칼럼을 이용한 바나듐과 텅스텐의 분리)

  • Heo, Seo-Jin;Jeon, Jong-Hyuk;Kim, Rina;Kim, Chul-Joo;Chung, Kyeong Woo;Jeon, Ho-Seok;Yoon, Ho-Sung
    • Resources Recycling
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    • v.30 no.4
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    • pp.54-63
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    • 2021
  • Vanadium and tungsten can be obtained by separating/recovering the leaching solution from a spent SCR DeNOX catalyst using the soda roasting-water leaching process. Therefore, in this study, the adsorption/desorption mechanism of vanadium and tungsten in an ion-exchange column was investigated using Lewatit MonoPlus MP 600, a strong basic anion exchange resin. The operating conditions for the separation of vanadium and tungsten in the ion-exchange column was intended to present. By conducting a continuous adsorption experiment in a pH 8.5 solution, the adsorption capacity of vanadium and tungsten was found to be 44.75 and 64.92 mg/(g of resin), respectively, which showed that the adsorption capacity of tungsten was larger than that of vanadium because of the difference in ion charge. Vanadium has a higher affinity for MP 600 than tungsten. Consequently, as the vanadium-containing solution is eluted through the ion exchange resin onto which tungsten is adsorbed, the adsorbed tungsten is exchanged with vanadium and desorbed. A continuous experiment was performed with a solution of vanadium and tungsten prepared at the same concentration as the spent SCR DeNOX catalyst leachate. The adsorption capacity of vanadium was found to be 48.72 mg/(g of resin) and 80% of the supplied vanadium was adsorbed; in contrast, almost no tungsten was adsorbed. Therefore, vanadium and tungsten were separated effectively. The ion exchange resin was treated with 2 M HCl at 15 mL/h, and 97.7% of the vanadium(99% purity) could be desorbed. After desorption, NH4Cl was added to precipitate ammonium polyvanadate at 90℃ and recover 93% of the vanadium.

$DeNO_{x}$ Performance of Activated Carbon Catalysts Regenerated by Surfactant Solution (계면활성제 수용액에 의해 재생된 활성탄 촉매의 탈질 성능)

  • Park, Hye-Min;Park, Young-Kwon;Jeon, Jong-Ki
    • Korean Chemical Engineering Research
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    • v.49 no.6
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    • pp.739-744
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    • 2011
  • Activated carbon SCR(CSCR) catalyst that is used to remove $NO_x$ in exhaust gas including boron discharged from the production process of liquid crystal display(LCD) shows deactivation when boron is deposited to block the pores within the catalyst or to cover its active sites. The spent carbon catalyst is regenerated by washing with various surfactants, drying and calcination. For comparison of the physical and chemical properties before and after the regeneration with the variables, type of surfactants and calcination condition, element analysis by ICP, $N_{2}$ adsorption were conducted. $DeNO_{x}$ in SCR with $NH_3$ was carried out in a fixed bed reactor at $120^{\circ}C$. The activated carbon catalyst regenerated through washing with a non-ionic surfactant in $H_{2}O$ at $90^{\circ}C$ and calcination under $N_{2}$ gas at $550^{\circ}C$ shows similar level of surface area and $NO_x$ removal efficiency with those of fresh catalyst.

Development of a Catalyst/Sorbent for Methane-Steam Reforming (메탄스팀개질반응용 촉매흡착제 개발에 관한 연구)

  • Cho, Yong-Hoon;Na, Jeong-Geol;Kim, Seong-Soo;Kim, Jin-Gul;Chung, Soo-Hyun
    • Korean Chemical Engineering Research
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    • v.44 no.3
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    • pp.307-313
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    • 2006
  • In order to improve the efficiency of methane steam reforming process, a part of the system which produces hydrogen from heavy hydrocarbon resources such as coal, we combined metal catalyst with CaO sorbent and fabricated catalyst/sorbent. To increase the porosity and the compressive strength of sorbent, carbon black and ${\alpha}-alumina$ were mixed with CaO powder during preparation. The effects of sorbent composition on the physical properties were investigated by SEM, TGA, BET, XRD, abrasion strength measuring device and adsorption-desorption instrument. Sorbent with 5 wt% $Al_2O_3$ and 10 wt% carbon black showed the best physical features with $7.61kg_f$ strength and 47% $CO_2$ adsorption capability. Various metal catalysts such as Ni, Co and Fe were supported on the sorbent developed and 10 wt% Ni/sorbent was selected for methane steam reforming process based on the result of reaction experiment. The reaction system using the catalyst/sorbent showed better $H_2$ productivity compared to the detached system with catalyst and sorbent, indicating the effectiveness of the system developed in this study.

바이오 센서 응용을 위한 Tree-like 실리콘 나노와이어의 표면성장 및 특성파악

  • An, Chi-Seong;Kulkarni, Atul;Kim, Ho-Jung;Kim, Tae-Seong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.346-346
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    • 2011
  • 실리콘 나노와이어는 높은 표면적으로 인해 뛰어난 감지 능력을 가지는 재료 중 하나로 다양한 센서 응용 분야에 사용되고 있다. 이를 제작하는 방법에는 Micro Electro Mechanical Systems (MEMS) 공정을 이용한 Top-down 방식과 Vapor-Liquid-Solid (VLS) 공정을 이용한 Bottom-up 방식이 널리 사용되고 있다. 특히 Plasma-Enhanced Chemical Vapor Deposition(PECVD)와 Au 촉매를 이용한 Bottom-up 방식은 수십 나노미터 이하의 실리콘 나노와이어를 간단한 변수 조절을 통해 성장시킬 수 있다. 또한 Au/Si의 공융점인 363$^{\circ}C$보다 낮은 온도에서 $SiH_4$를 분해시킬 수 있어 열적 효과로 인한 손실을 줄일 수 있는 장점을 지니고 있다. 하지만 PECVD를 이용한 실리콘 나노와이어 성장은 VLS 공정을 통해 표면으로부터 수직으로 성장하게 되는데 이는 센서 응용을 위한 전극 사이의 수평 연결 어려움을 지니고 있다. 따라서 이를 피하기 위한 표면 성장된 실리콘 나노와이어가 요구된다. 본 연구에서는 PECVD VLS 공정을 이용하여 $HAuCl_4$를 촉매로 이용한 표면 성장된 Tree-like 실리콘 나노와이어를 성장시켰다. 공정가스로는 $SiH_4$와 이를 분해시키기 위해 Ar 플라즈마를 사용 하였고 웨이퍼 표면에 HAuCl4를 분사하고 고진공 상태에서 챔버 기판을 370$^{\circ}C$까지 가열한 후 플라즈마 파워(W) 및 공정 압력(mTorr)을 변수로 두어 실험을 진행하였다. 기존의 보고된 연구와 달리 환원된 금 입자 대신 $HAuCl_4$용액을 그대로 사용하였는데 이는 표면 조도(Surface roughness)를 가지는 Au 박막 상태로 존재하게 된다. 이 중 마루(Asperite) 부분에 PECVD로부터 발생된 실리콘 나노 입자가 상대적으로 높은 확률로 흡착하게 되어 실리콘 나노와이어의 표면성장을 유도하게 된다. 성장된 실리콘 나노와이어는 SEM과 EDS를 이용하여 직경, 길이 및 화학적 성분을 측정하였다. 직경은 약 100 nm, 길이는 약 10 ${\mu}m$ 정도로 나타났으며 Tree-like 실리콘 나노와이어가 성장되었다. 향후 전극이 형성된 기판위에 이를 직접 성장시킴으로써 이 물질의 I-V 특성을 파악 할 것이며 이는 센서 응용 분야에 도움이 될 것으로 기대된다.

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Efficient bio-gas desulfurization purification technology development Using ion-exchange fibers (이온교환섬유를 이용한 바이오가스 고효율 탈황정제기술 개발)

  • Tak, Bong-Yeol;Tak, Bong-Sik;Min, Gil-Ho;Lee, Sang-Min;Lee, Won-Gu;Lee, So-A
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.116-116
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    • 2011
  • 바이오 가스 플랜트의 혐기소화 공정에서 발생하는 바이오 가스는 중 유해가스인 황하수소($H_2S$)는 부식성 가스로 수천 PPM농도를 함유하여, 발전기나 가스보일러로 이용하는 경우에는 $H_2S$를 제거하는 탈황공정이 반드시 필요하다. 탈황방식에는 산화철 탈황(건식 탈황)과 생물 탈황이 현재 많이 사용되고 있어나 산화철 탈황은 산화철 pellet이 유화철에 변화하면 탈황능력이 저하되어 pellet을 교환해야 하며 많은 비용이 발생한다. 생물 탈황 방식은 유황산화세균의 서식활동조건(온도, 반응시간, 산소량)확보가 반드시 필요하여 높은 운전기술을 필요로 한다. 본 연구에서는 바이오가스 전처리 기술 중 활성탄 또는 약액을 이용한 기존의 탈황정제방식보다 흡착성능이 뛰어난 이온교환섬유를 이용하여, 황화수소($H_2S$)를 95% 이상 제거할 수 있는 고효율 섬유상 이온촉매 악취제거 시스템 개발을 수행하였다. 이온교환섬유는 방사선 조사를 이용하여 부직포에 라디칼을 인위적으로 형성시켜(그라프트 중합) 양이온 또는 양이온을 교환할 수 있도록 제조된 섬유상의 흡착제로, 이온교환 섬유의 화학적 이온교환과 물리적 흡착 및 탈착반응이 동시에 발생되고, 활성탄/실리카켈 보다 흡착능력이 2~4배 높다. 또한 이온섬유의 재생기능을 이용하여 장기적 다양한 악취($H_2S$, $NH_3$, 아민계, 메르갑탄류, 알데히드 등) 및 유해가스(VOCs, NOx, SOx) 등을 95% 이상 제거할 수 있다.

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Reaction Scheme on the Direct Synthesis of Methylchlorosilanes (Methylchlorosilanes의 직접 생산 반응에서 반응기구)

  • Kim, Jong Pal;Lee, Kwang Hyun
    • Korean Chemical Engineering Research
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    • v.56 no.2
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    • pp.291-296
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    • 2018
  • Direct synthesis of methylchlorosilanes was developed by Rochow with addition of copper on the silicon surface as a catalyst and many research were followed. Most of research were focused on the increase of reaction activity through addition of promoters and concentrated on the increase of selectivity of DMDC. However, there are very few studies about the reaction mechanism. Although formation of DMDC was explained in literature, formation of other silanes were not mentioned at all. This reseach focused on the explanation about formation of all silanes obtained during direct reaction and TPD. Reaction paths were proposed by means of dissociative adsorption of methyl chloride and spillover of surface Cl and H. Surface silicon sites were considered as $=SlCl_2$ and $=Sl(CH_3)Cl$. The synthesis of all methylchlorosilanes were explained by the adsorption of methyl group on the silicon sites and by the surface diffusion of nearby Cl and H. The proposed reaction mechanism explains the formation of all silanes during the reaction and also during the TPD process.

Development of Biomass-Derived Anode Material for Lithium-Ion Battery (리튬이온 전지용 바이오매스 기반 음극재 개발)

  • Jeong, Jae Yoon;Lee, Dong Jun;Heo, Jungwon;Lim, Du-Hyun;Seo, Yang-Gon;Ahn, Jou-Hyeon;Choi, Chang-Ho
    • Clean Technology
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    • v.26 no.2
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    • pp.131-136
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    • 2020
  • Biomass bamboo charcoal is utilized as anode for lithium-ion battery in an effort to find an alternative to conventional resources such as cokes and petroleum pitches. The amorphous phase of the bamboo charcoal is partially converted to graphite through a low temperature graphitization process with iron oxide nanoparticle catalyst impregnated into the bamboo charcoal. An optimum catalysis amount for the graphitization is determined based on the characterization results of TEM, Raman spectroscopy, and XRD. It is found that the graphitization occurs surrounding the surface of the catalysis, and large pores are formed after the removal of the catalysis. The formation of the large pores increases the pore volume and, as a result, reduces the surface area of the graphitized bamboo charcoal. The partial graphitization of the pristine bamboo charcoal improves the discharge capacity and coulombic efficiency compared to the pristine counterpart. However, the discharge capacity of the graphitized charcoal at elevated current density is decreased due to the reduced surface area. These results indicate that the size of the catalysis formed in in-situ graphitization is a critical parameter to determine the battery performance and thus should be tuned as small as one of the pristine charcoal to retain the surface area and eventually improve the discharge capacity at high current density.

Practical Usage of Low-Temperature Metal Catalyst for the Destruction of Volatile Organic Compounds (VOCs) (휘발성 유기화합물(VOCs) 제거를 위한 저온금속촉매 실용화에 관한 연구)

  • Jung, Sung-Chul;Lee, Seung-Hwan
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.6
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    • pp.397-405
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    • 2012
  • In this study, performance evaluation of newly developed technology for the economical and safe removal of volatile organic compounds (VOCs) coming out from electronic devices washing operation and offensive odor induction materials was made. Metal oxidization catalyst has shown 50% of removal efficiency at the temperature of $220^{\circ}C$. Composite metal oxidization catalyst applied in this study has shown that the actual catalysis has started at the temperature of $100^{\circ}C$. Comprehensive analysis on the catalyst property using Mn-Cu metal oxidization catalyst in the pilot-scale unit was made and the removal efficiency was variable with temperature and space velocity. Full-scale unit developed based on the pilot-scale unit operation has shown 95% of removal efficiency at the temperature of $160^{\circ}C$. Optimum elimination effective rates for the space velocity was found to be $6,000hr^{-1}$. The most appropriate processing treatment range for the inflow concentration of VOCs was between 200 ppm to 4,000 ppm. Catalyst control temperature showed high destruction efficiency at $150{\sim}200^{\circ}C$ degrees Celsius in 90~99%. External heat source was not necessary due to the self-heat reaction incase of VOCs inflow concentration is more than 1,000 ppm. Equipment and fuel costs compared to the conventional RTO/RCO method can be reduced by 50% and 75% respectively. And it was checked when there was poisoning for sulfide and acid gas.

Catalytic Oxidation of Aromatic Compounds over Spent Ni-Mo and Spent Co-Mo based Catalysts: Effect of Physico-chemical Pretreatments (폐 Ni-Mo 및 폐 Co-Mo계 촉매상에서 방향족 화합물의 촉매산화: 물리화학적 전처리 효과)

  • Shim, Wang Geun;Kang, Ung Il;Kim, Chai
    • Applied Chemistry for Engineering
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    • v.21 no.1
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    • pp.63-70
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    • 2010
  • Transition metal based spent catalysts (Ni-Mo and Co-Mo), which were scrapped from the petrochemical industry, were reused for the removal processes of volatile organic compounds (VOCs). Especially the optimum regeneration procedures were determined using the removal efficiency of VOCs. In this work, the spent Ni-Mo and spent Co-Mo catalysts were pretreated with different physic-chemical treatment procedure: 1) acid aqueous solution, 2) alkali solution, 3) chemical agent and 4) steam. The various characterization methods of spent and its regenerated catalysts were performed using nitrogen adsorption, X-ray diffraction (XRD) and scanning electron microscopy (SEM) equipped with an energy dispersive spectrometry (EDS). It was found that all spent catalysts were found to be potentially applicable catalysts for catalytic oxidation of benzene. The experimental results also indicated that among the employed physico-chemical pretreatment methods, the oxalic acid aqueous (0.1 N, $C_2H_2O_4$) pretreatment appeared to be the most efficient in increasing the catalytic activity, although the catalytic activity of spent Ni-Mo and spent Co-Mo catalysts in the oxidation of benzene were greatly dependent on the pretreatment conditions. The pretreated spent catalysts at optimum condition could be also applied for removing other aromatic compounds (Toluene/Xylene).