• Title/Summary/Keyword: 환원공정

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Development of Eco-friendly Reduction Process for Indigo Dyeing : Using Hansenula misumaiensis Strain (인디고 염색을 위한 친환경 환원공정 개발: 한세눌라 균주의 이용)

  • Shin, Younsook;Son, Kyunghee;Yoo, Dong Il
    • Textile Coloration and Finishing
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    • v.26 no.3
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    • pp.237-241
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    • 2014
  • The aim of this study is to develop an eco-friendly reduction process of indigo as an alternative choice. Hansenula misumaiensis was used and their reducing activity toward synthetic indigo as well as natural indigo was estimated by dyeing test in terms of indigo dye uptake. The changes in K/S value and pH were monitored on the time-based measurements. Also, reduction duration was evaluated. On the basis of the results described in this study, it was confirmed that Hansenula misumaiensis reduced indigo. Reducing power of Hansenula misumaiensis reached to maximum in two days. It can be possible to develop eco-friendly process of indigo reduction using Hansenula misumaiensis by the optimization of strain culture conditions and the optimization of reduction conditions.

Nickel recovery and phosphorus removal from spent electroless Nickel-plating solution (무전해 니켈도금 폐액으로부터 니켈회수와 인의 제거방법)

  • Kim, Yu-Sang;Jeong, Gwang-Mi
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.312-313
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    • 2015
  • 무전해 도금은 석출응력이 낮고 작업하기가 용이하기 때문에 산업분야에 있어서 중요한 역할을 한다. 무전해 도금 공정에 있어서, 니켈금속은 차아인산염, 아미노보레인 혹은 수소화붕소 화합물($HBF_4$)에 의한 니켈이온의 화학적 환원에 의해 도금된다. 환원반응이 진행함에 따라서 도금액 중에서 니켈과 차아인산염 이온은 감소한다. 이에 이러한 이온을 보충하기 위하여 도금액 중에 황산니켈과 차아인산나트륨이 일반적으로 첨가된다. 하지만 축적된 인산염, 황산염, 나트륨과 이외의 물질이 전착 박막의 품질을 떨어뜨리고 도금액은 폐기되기도 한다. 니켈회수 속도는 종래의 50% 이하였던 것이 90%이상으로 향상되었다. 이온교환법은 니켈도금 폐액으로부터 니켈회수에 필요한 친환경적이고 원가절감의 기술이라고 사료된다. 특히, 갈탄이 저렴하고 양이온 교환성능이 뛰어나다. 이유는 -COOH, -OH 등의 기능성 그룹을 갖기 때문이다. Fe-P 화합물은 식물에 유용하지 못하고 마그네슘과 칼슘 기반의 석출물은 저렴하고 취급이 용이하며 비료와 같이 재활용이 가능하기 때문에 일반적인 인의 제거 수단이 될 수 있다. 본고에서는 니켈도금 폐액으로부터 인을 제거하는 데 $Ca(OH)_2$, $CaCl_2$$CaCO_3$를 채택하여 인이 제거되는 정도를 비교하였고 니켈회수율을 높이기 위하여 갈탄을 사용하였다.

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Study on the Optimization of Reduction Conditions for Samarium-Cobalt Nanofiber Preparation (사마륨-코발트 자성 섬유 제조를 위한 환원 거동 연구 및 환원-확산 공정의 최적화)

  • Lee, Jimin;Kim, Jongryoul;Choa, Yong-Ho
    • Journal of Powder Materials
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    • v.26 no.4
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    • pp.334-339
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    • 2019
  • To meet the current demand in the fields of permanent magnets for achieving a high energy density, it is imperative to prepare nano-to-microscale rare-earth-based magnets with well-defined microstructures, controlled homogeneity, and magnetic characteristics via a bottom-up approach. Here, on the basis of a microstructural study and qualitative magnetic measurements, optimized reduction conditions for the preparation of nanostructured Sm-Co magnets are proposed, and the elucidation of the reduction-diffusion behavior in the binary phase system is clearly manifested. In addition, we have investigated the microstructural, crystallographic, and magnetic properties of the Sm-Co magnets prepared under different reduction conditions, that is, $H_2$ gas, calcium, and calcium hydride. This work provides a potential approach to prepare high-quality Sm-Co-based nanofibers, and moreover, it can be extended to the experimental design of other magnetic alloys.

Performance Management of a DeNOx System for Stationary Sources and Regeneration Strategies of DeNOx Catalysts (고정원 탈질시스템의 성능관리와 탈질촉매 재생전략)

  • Kim, Moon Hyeon
    • Clean Technology
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    • v.22 no.3
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    • pp.141-153
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    • 2016
  • Numerous stationary NOx emission sources have employed a suitable deNOx technology that is typically selective catalytic reduction (SCR) of NOx by NH3 over V2O5/TiO2-based catalysts with on-demand monolithic structures. These structured catalysts undergo a time-on-deterioration of deNOxing activity on site. Thus, we need more efficient, more deactivation-tolerant, more economic deNOx systems and for which, their performance management is essential. This review has covered details of strategies to successfully manage the performance of SCR catalysts and timely replace them to new or rejuvenated ones. Key considerations to maintain the catalyst activity will be reviewed. Details of the sequential addition of new catalysts and the replacement of life-end catalysts and their regeneration will be discussed with general guidances to determine the time for such a replacement. Finally, a better way to get more economic approaches to deNOx system management will be proposed here.

A Study on the Electrochemical Properties of Langmuir-Blodgett Nano-film Mixed with Polyimide and Phospholipid (폴리이미드와 인지질 혼합물의 나노 Langmuir-Blodgett막의 전기화학적 특성에 관한 연구)

  • Park, Keun-Ho
    • Journal of the Korean Applied Science and Technology
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    • v.29 no.3
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    • pp.421-428
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    • 2012
  • We investigated an electrochemical properties for Langmuir-Blodgett (LB) nano-films of polyimide and phospholipid mixture. LB films of polyamic acid and phospholipid monolayer were deposited by the Langmuir-Blodgett method on the indium tin oxide(ITO) glass. The electrochemical properties measured by cyclic voltammetry with three-electrode system(an Ag/AgCl reference electrode, a platinum wire counter electrode and LB film-coated ITO working electrode) in $KClO_4$ solution. The current of reduction and oxidation range was measured from 1650 mV to -1350 mV, continuously. The scan rates were 50, 100, 150, 200 and 250 mV/s, respectively. As a result, monolayer LB films of polyamic acid and phospholipid mixture was appeared on irreversible process caused by the reduction current from the cyclic voltammogram. Diffusion coefficient (D) effect in the polyamic acid and phospholipid mixture was used in the LAPC with LLPC fewer than the diffusion coefficient values.

A Study on the Electrochemical Properties of Langmuir-Blodgett Monolayer Film for the Changes of Concentration with Polyamic Acid and Sphingomyelin Mixture (Sphingomyelin과 Polyamic Acid의 농도 변화에 대한 단분자 LB막의 전기화학적 특성에 관한 연구)

  • Park, Keun-Ho
    • Journal of the Korean Applied Science and Technology
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    • v.30 no.4
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    • pp.754-760
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    • 2013
  • We investigated an electrochemical properties for Langmuir-Blodgett (LB) monolayer films of sphingomyelin(SP) and polyamic acid(PAA) mixture(1:1, 2:1 and 3:1 molar ratio). LB monolayer films of mixture was deposited by the LB method on the indium tin oxide(ITO) glass. The electrochemical properties measured by cyclic voltammetry with three-electrode system in 0.1N $KClO_4$ solution. As a result, LB monolayer films of SP and PAA mixture was appeared on irreversible process caused by the reduction current from the cyclic voltammogram. Diffusion coefficient(D) in the SP and PAA mixture was calculated $2.670{\times}10^{-5}$, $3.562{\times}10^{-5}$ and $1.005{\times}10^{-5}cm^2s^{-1}$ at 1:1, 2:1 and 3:1 molar ratio, respectively.

Recovery of Nickel Metal from the Spent FeCl$_3$ Etching Solution by Solvent Extraction and Chemical Reduction (FeCl$_3$ 에칭廢液으로부터 溶媒抽出과 化學沈澱에 의한 니켈金屬 回收)

  • Lee, Man-Seung;Kim, Myoung-Sik
    • Resources Recycling
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    • v.14 no.3
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    • pp.48-54
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    • 2005
  • Solvent extraction and chemical reduction experiments have been performed to separate iron and nickel from a spent FeCl$_3$ etching solution and to recover nickel metal. It was possible to separate iron and nickel by extracting the spent solution with Alamine336. At the O/A ratio of 7:1, iron extraction percentage of 99% was obtained. In the stripping of the loaded organic with 0.01 M HCl solution, iron stripping percentage of 99% was obtained when the A/O ratio was 7:1. When the pH of the raffinate was controlled to be 10.5, nickel metal powder with 99% purity was obtained by using hydrazine as a reducing agent at 100$^{\circ}C$. A process was suggested to recover nickel metal from the spent FeCl$_3$ solution and to regenerate etching solution.

Trend on the Recycling Technologies on the High-efficiency Rapid Cooling Method of Ladle Furnace Slag by the Patent and Paper Analysis (특허와 논문으로 본 제강 환원슬래그의 고효율 급냉 자원순환기술 동향)

  • Kim, Jin Man;Cho, Young-Ju;Cho, Bong-Gyoo
    • Resources Recycling
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    • v.23 no.2
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    • pp.90-97
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    • 2014
  • The artificial dry silica used as dry aggregates in domestic is collected increasing every year. It is required drying process for the production of dry aggregates, therefore, it is main culprit of the cost up of aggregates and air pollution by using fossil fuel for the solution, it is developed alternative aggregates for the replacement of dry aggregates very ungently. In this article, the patents and papers for the recycling technology on the high-efficiency rapid cooling method of ladle furnace slag were collected and analyzed. The open patents of USA (US), European Union (EP), Japan (JP), and Korea (KR) and SCI journals from 1977 to 2013 were investigated. The patents and journals were collected using key-words and filtered by the definition of the technology. The patents and journals were analyzed by the years, countries, companies, and technologies and the technical trends were discussed in this paper.

Effects of Organic and Inorganic Additives on Selective Non Catalytic Reduction Reaction of NOx in a Pilot Scale Flow Reactor (파일럿 규모의 흐름반응기에서 유기 및 무기 첨가제가 질소산화물의 선택적 무촉매 환원반응에 미치는 영향)

  • Park, Soo Youp;Yoo, Kyung Seun;Lee, Joong Kee;Park, Young Kwon
    • Korean Chemical Engineering Research
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    • v.44 no.5
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    • pp.540-546
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    • 2006
  • Effects of organic and inorganic additives on the SNCR reaction of NOx were investigated in a pilot scale flow reactor with a variation of operating parameters. NOx reduction efficiency increased with the increase of a residence time and an initial NOx concentration. NOx reduction reaction by urea solution started to appear about 850 and then reached to maximum value around $970^{\circ}C$. NOx reduction efficiency also increased with the increase of NSR (Normalized Stoichiometric Ratio) up to 2.0. Addition of ethanol and phenol as an organic additives shifted the optimum temperature window to lower region with decreasing the maximum NOx reduction efficiency. This might be due to the side reaction of hydrocarbon in ethanol structure. NaOH addition widened the temperature window and enhanced the NOx reduction efficiency about 10% due to the chain reaction of NaOH and the reduction of $N_2O$.

Fabrication of porous nickel membrane for high precision gas filter (극청정 가스필터용 다공성 니켈 멤브레인의 제조)

  • Song, Han-Bok;Yang, Jae-Kyo;Seong, Ki-Hun;Seo, Dong-Moon;Kang, Du-Hong;Choa, Yong-Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.17 no.5
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    • pp.210-216
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    • 2007
  • Porous nickel membrane far high precision gas filter was prepared by in-situ reduced/sintered process of NiO with an addition of polymer(PMMA; polymethyl methacrylate). It showed that the porosity of Ni membrane was approximately 52%. It is similar to metal membrane which prepared using metal fiber as raw materials. The average pore diameter and porosity of Ni membrane increased as content of added polymer and decreased as elevating reduced/sintered temperature from $800^{\circ}C$ to $1000^{\circ}C$. Increase of porosity at $800^{\circ}C$ was associated with surface diffusion mechanism that leads to initial sintering, while decrease of porosity at $1000^{\circ}C$ was associated with lattice diffusion and grain boundary diffusion.