• The magazine of the Korean Society for Advanced Composite Structures
• /
• v.5 no.4
• /
• pp.21-28
• /
• 2014

최근 증가하는 현무암 석분슬러지를 건설재료로 재활용하기 위한 방안으로, 시멘트 몰탈에서 잔골재의 일부를 현무암석분슬러지로 대체한 후, 기능성 마감재로서의 성능을 검증한 결과 다음과 같은 결과를 얻었다. 1. 현무암 석분슬러지를 포함한 몰탈의 휨인장강도와 압축강도는, 대체율 21%에 도달할 때까지 압축 및 휨인장강도는 일반 시벤트몰탈 대비 각각 47%와 35% 증가하였다. 2. 원적외선 방사율에 있어서도 기존몰탈보다 높은 0.933까지 이르렀으며, 이 수치는 기타 기능성 마감재보다 우수한 원적외선 방사율을 나타내는 것이다. 3. 음이온 방사량은 현무암석분의 대체율에 따른 일관된 경향을 보이지는 않았으나, 일반 시멘트몰탈 보다는 5% ~ 12% 증가효과가 나타났다. 4. 기존 시멘트몰탈의 잔골재의 21%를 현무암석분슬러지로 대체할 경우, 시멘트 몰탈보다 물리적 성질이 증가 함과 동시에, 기능성몰탈로서의 원적외선 방사율, 음이온 방사량의 증진효과가 있었다. 또한 새로운 건축자재의 생산을 통한 경제적 이득은 물론, 산업폐기물의 양을 줄일 수 있다.

• Journal of the Korea Institute of Building Construction
• /
• v.15 no.5
• /
• pp.451-456
• /
• 2015

This study aimed to evaluate of the hardened properties (mortar consistency, setting time, absorption properties, drying shrinkage, and bond strength) of the basalt powder sludge mortar recycling a basalt powder sludge occurred during the manufacture process of basalt stone as a replacing material for the sea-sand used to cement filling compound for surface preparation. The hardened mortar made of the basalt powder sludge showed an enhanced performance or similar with the properties of normal mortar used to cement filling compound for surface preparation. But, the drying shrinkage was increased more than a normal cement mortar in the hardened mortar made of the basalt powder sludge since curing 8 - 9days. And the bond strength is low in the hardened mortar used the basalt powder sludge. On the whole, properties of the hardened mortar used the basalt powder sludge correspond to the required minimum quality criterion in the KS F 4716 'cement filling compound for surface preparation'.

• KSCE Journal of Civil and Environmental Engineering Research
• /
• v.38 no.4
• /
• pp.611-619
• /
• 2018

Basalt powder sludge (abbreviated BPS) is an inevitable industry by product resulted from the stone processing. Recently, demands for natural materials have been increasing in the construction and landscaping fields, therefore, amounts of BPS have been also increasing. Since most of BPS are used as landfill and earth soil, it is necessary to figure out to expedite their utilization. In this study, by considering the characteristics of precipitation of Jeju, effectiveness of BPS as a filler for asphalt compounds mixed with cement were analyzed. As a result, BPS satisfies quality criterion required in KS F 3501. Marshall mixing designs were performed to determine the optimal asphalt content for the Modified recycling asphalt mixture (27% recycling aggregate) and the Normal asphalt mixture. Effectiveness of BPS were identified by the Marshall Stability Test with the mixing ratio (level 3) of two asphalt compounds and composition ration (level 3) of BPS and cement. Performance of asphalt compounds shown appropriate effect of mixing and composition ratios of the filler were assessed. Test results show that two types of asphalt compounds satisfy the quality standards of the MLIT (2015). Therefore, BPS could be used as filler for asphalt compounds.

• Journal of the Korean Geosynthetics Society
• /
• v.14 no.2
• /
• pp.89-94
• /
• 2015

In this study, the mixed soil with an optimum mixed ratio was suggested in order to recycle the powdered sludge of basalt in Jeju Island as the impermeable liner materials. As the results of soil laboratory tests, the grain size of the powdered sludge of basalt is less than 0.1mm and the powdered sludge was classified into ML or CL category in accordance with the Unified Soil Classification System (USCS). Also, the grain size of natural soils is ranged from 0.1 mm to 10 mm and the soils were classified into SW category in USCS. To select the optimum mixed ratio of powdered sludge, the variable permeability test was performed to various mixed soils with different powdered sludge amount under both optimum compaction and field conditions. As the results of permeability tests, the coefficient of permeability of mixed soils was decreased with increasing the mixed ratio of powdered sludge, and the mixed soil with mixed ratio of 60% has the minimum coefficient of permeability. Therefore, the optimum mixed ratio of powdered sludge is 60% for recycling the powdered sludge of basalt as the impermeable liner materials.

• Journal of the Korea Institute of Building Construction
• /
• v.13 no.2
• /
• pp.131-138
• /
• 2013

This study was carried out to investigate the possibility of using basalt powder sludge instead of sand in a normal cement dry mortar as a way to recycle basalt powder sludge, which is a waste product from the manufacturing a process of basalt in Jeju. Basic performance evaluations of the dry mortar material included a compressive strength test, a flexural strength test, and SEM to observe the micro structure. The compressive and flexural strengths were increased to a replacement ratio of 21% of basalt powder sludge, whereby a strength enhancement of about 40% greater than that of normal dry mortar was shown. However, the creation of hydration products affected the replacement ratio of the basalt powder sludge. The possibility of using basalt powder sludge waste was identified in this study, and results showed that the basalt powder sludge waste could be used as a material for a secondary product of concrete.

• Journal of the Korea Institute of Building Construction
• /
• v.14 no.3
• /
• pp.230-236
• /
• 2014

This study was carried out to investigate the manufacturability of artificial lightweight aggregate as a way to recycle basalt powder sludge, which is a waste produced during the manufacturing process of basalt in Jeju. Powdered waste glasses and calcium carbonate are used to improve the characteristics of manufactured artificial lightweight aggregate. Especially, considering the complex factors of basalt powder sludge, powdered waste glasses, and sintering method, the amount of calcium carbonate is appropriate at the 9 wt.% in order to improve the intumescent of lightweight aggregate. Also, the amount of powdered waste glasses is effective with using less than 50 wt.% and applying the direct sintering method at the same time on decreasing the absorption of lightweight aggregate. Furthermore, in order to manufacture artificial lightweight aggregate of high quality with a low specific gravity and low water absorption, it is considered to be more effective to apply the direct sintering method after the surface of artificial lightweight aggregate is covered with powdered waste glasses.

• Journal of the Korean Geosynthetics Society
• /
• v.14 no.4
• /
• pp.159-165
• /
• 2015

In this study, the coefficient of permeability for cement mixtures including the powdered sludge of basalt, sand or fly ash with different mixed ratios was measured in order to reuse the powdered sludge of basalt in Jeju Island as the cut off materials. As the permeability test results, the coefficient of permeability for the cement mixtures with fly ash was increased with increasing the fly ash contents. The amount of fly ash in the cement mixtures should be mixed with less than 8 %. Meanwhile, the coefficient of permeability for the cement mixtures with sand was increased with increasing the sand contents. The amount of sand in the cement mixtures should be mixed with less than 40 %. According to the comparison result of cement mixtures including fly ash or sand, it is more advantageous to put the sand into the cement mixtures, rather than mixing the fly ash.

• Journal of the Korea Safety Management & Science
• /
• v.21 no.4
• /
• pp.45-49
• /
• 2019

The basalt fiber is expected to become a trend for industrial fibers as they have better properties of heat-resistant, non-combustion, absorbent, soundproof, moistureproof, lightweight, corrosion resistant, and high strength properties. Also, the fiber is found to be non-toxic and harmless to the human body. Therefore, in this study, we analyzed the chemical and mineral compositions of powdered sludge of basalt produced at seven sites on Jeju Island for the development of fire resistance insulating material for a building. The results showed that the basalt stone sludge is made from only sodium calcium aluminum silicate and ferridioside components unlike the basalt rock.