• Title/Summary/Keyword: 한계 응력확대계수

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A Model Estimating the Ratigue Crack Growth in Aluminum Alloy A5083-O Considering the Effect of Stress ratio (응력비의 영향을 고려한 알루미늄합금 A5083-O의 피로균열전파 특성 예측모델)

  • 조상명;김종호;김영식
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.82-89
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    • 1994
  • In this paper the effect of stress ratio on the fatigue crack growth rate of aluminum alloy A5083-O was examined. The fatigue tests were carried out using CCT (center cracked tension) specimens and CT(compact tension) specimens which were subjected to 0.5 and -1.0 stress ratio respectively. The obtained results are as follows; 1) The $\DeltaK_{th}$ as the function of stress ratio R was introduced in evaluating the fatigue crack growth rate of A5083-O. 2) A new model evaluating the effect of stress ratio on the fatigue crack growth rate was developed over the region of low and high propagation rate.

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Experimental Evaluation of Fatigue Threshold for SA-508 Reactor Vessel Steel (SA-508 압력용기용 강에 대한 피로균열성장 하한계 조건의 실험 평가)

  • Rhee, Hwan-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.160-167
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    • 2012
  • This paper is concerned with a particular fracture mechanics parameter ${\Delta}K_{th}$, known as the 'threshold stress intensity range', or 'fatigue threshold'. This threshold ${\Delta}K_{th}$ constitutes, as it were, a hinge between the notion of crack initiation and the notion of crack growth. It has often been thought that, like the endurance limit, it could be an intrinsic criterion of the material. The study was conducted on a SA-508 pressure vessel steel used in the nuclear power industry. This material exhibits a typical threshold effect in the range of the crack growth rates which were determined; that is, below approximately $da/dN=10^{-6}mm/cycle$, the slope of the da./dN versus ${\Delta}K$ curve is almost vertical. The value of ${\Delta}K_{th}$ was determined at a growth rate of $10^{-7}$ mm/cycle according to the ASTM Standard for threshold testing. The fatigue threshold values are in the range 21 $kg/mm^{3/2}$ to 12 $kg/mm^{3/2}$ depending on the stress ratio effect.

Determination of the Threshold Stress Intensity Factor in Fatigue Crack Growth Test (피로균열성장시험에서 하한계 응력확대계수의 결정)

  • 허성필;석창성;양원호
    • Journal of the Korean Society of Safety
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    • v.15 no.3
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    • pp.1-6
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    • 2000
  • In fatigue crack growth test, it is important not only to analyze characteristics of fatigue crack growth but also to determine the threshold stress intensity factor, ${\Delta}K_{th}$. which is the threshold value of fatigue crack growth. Linear regression analysis using fatigue test data near the threshold is suggested to determine the ${\Delta}K_{th}$ in the standard test method but the ${\Delta}K_{th}$ can be affected by a fitting method. And there are some limitations on the linear regression analysis in the case of small number of test data near the threshold. The objective of this study is to investigate differences of the ${\Delta}K_{th}$ due to regression analysis method and to evaluate the relative error range of the ${\Delta}K_{th}$ in same fatigue crack growth test data.

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피로균열진전거동 평가를 위한 균열길이 측정법 - 직류전위차법

  • 한승호
    • Journal of the KSME
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    • v.37 no.10
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    • pp.41-46
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    • 1997
  • 철강구조물 부재 내에 노치나 균열이 존재할 수 있고, 외부의 피로하중에 의하여 취약부에서 발생한 균열이 진전하여 전구조물의 최종파손을 야기시킬 수 있다. 부재를 보다 안전하게 사용하고 또한 신뢰성을 확보하기 위해서는 이미 손상된 부재에서 균열의 진전상태를 계측할 수 있는 방법이 확립되어져야 하고, 파괴역학적 파라미터를 이용한 사용재의 균열진전거동특성이 평가되어야 한다. 균열길이의 측정방법은 지금까지 많은 연구자들에 의하여 개발되어져 왔는데 크게 광학현미경을 이용하여 육안으로 직접 균열길이를 측정하는 방법과 컴플라이언스, 초음파, AE 또는 전기적 신호를 통하여 얻어진 결괄부터 균열길이로 환산하는 간접적인 방법으로 대별된다. 대부분의 균열길이의 측정방법은 많은 수작업이 요구되고, 특히 하한계응력확대계수영역의 미세한 균열진전량을 측정하기에는 어려움이 따르고 있다. 이에 대하여 전도체 시험편에 일정전류를 흐르게 하고 균열길이의 증가에 따라 변화하는 전위차로 이를 균열길이로 평가하는 전기적인 측정방법이 있다. 이 방법은 실험장치가 비교적 간단하고 미세한 균열길이의 측정이 용이하여 균열길이의 직접적인 측정이 곤란한 고온역 그리고 충격하중하에서의 균열길이 측정에 이용이 확대되고 있다. 이 글에서는 여러 균열길이 측정방법의 장.단점에 대하여 고찰하고, 그 중 많은 장점을 갖고 있는 직류전위차법의 실험방법을 소개한다.

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An Evaluation on Corrosion Fatigue life of Spring Steel by Compressive Residual Stress (압축잔류응력을 부여한 스프링강의 부식피로 수명평가)

  • Park, Keyung-Dong;Ki, Woo-Tae;Sin, Yeong-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.1-7
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    • 2007
  • In this study, the influence of compressive residual stress and corrosive condition for corrosion fatigue crack was investigated, after immersing in 3.5%NaCl, $10%HNO_3+3%HF,\;6%FeCl_3$. The immersion period was performed for 90days. The fatigue characterization of a spring steel with processed shot peening were performed by considering the several corrosion environments in the range of stress ratio of 0.05 by means of opening mode displacement. By using the methods mentioned above, the following conclusions have been drawn: The fatigue life shows more improvement in the shot peened material than that in the un peened material. And the fatigue life shows improvement in ambient than in corrosion conditions. Threshold stress intensity factor range of the shot peened materials has higher than of the un peened materials. And the threshold stress intensity factor range was decreased in corrosion environments over ambient.

The Effect of Shot peening for Corrosion Fatigue Characteristics of Spring Steel Using as Suspension Material (현가장치재 스프링강의 부식피로특성에 미치는 쇼트피닝 가공효과)

  • Park, Kyeong-Dong;Lee, Ju-Yeong;Ki, Woo-Tae;Shin, Yeong-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.1
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    • pp.62-70
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    • 2007
  • The development of new materials that are light-weight, yet high in strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require expensive tools, and a great deal of time and effort. Therefore, the improvement of fatigue strength and fatigue life are mainly focused on by adopting residual stress. The fatigue crack growth rate of the Shot-peened material was lower than that of the Un-peened material. And in stage I, threshold stress intensity factor of the shot-peen processed material is high in critical parts unlike the Un-peened material. Also, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than that of the Un-peened material. That is concluded from effect of da/dN. And Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. And compressive residual stress of surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

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A Study of Development Methods of Fatigue Life Improvement for the Suspension Material (현가장치재의 피로수명향상 공법개발에 관한 연구)

  • 박경동;정찬기
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.196-202
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    • 2004
  • The development of new materials with light weight and high strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require expensive tools, and a great deal of time and effort. Therefore, the improvement of fatigue strength and fatigue life are mainly focused on adopting residual stress(in this thesis). The compressive residual stress was imposed on the surface according to each shot velocity(57, 70, 83, 96 m/sec) based on Shot-peening, which is the method of improving fatigue life and strength. By using the methods mentioned above, the following conclusions have been drawn. 1. The fatigue crack growth rate(da/dN) of the Shot-peened material was lower than that of the Un-peened material. And in stage I, ΔKth, the threshold stress intensity factor, of the shot-peen processed material is high in critical parts unlike the Un-peened material. Also m, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than that of the Un-peened material. That is concluded from effect of da/dN. 2. Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. And compressive residual stress of surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

A Effect of Shot Peening for Fatigue Life of Spring Steel for Vessel Application (선박용 스프링강의 피로수명에 미치는 쇼트피닝의 영향)

  • Ryu Hyung-Ju;Park Keyung-Dong
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.4
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    • pp.426-435
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    • 2005
  • The lightness of components required in automobile and machinery industries is requiring high strength of components. Therefore this requirement is accomplished as the process of shot-peening method that the compressive residual stress is made on the metal surface as one of various improvement methods. Special research is, therefore, needed about compressive residual stress on the metal surface in the process of shot-peening method. Therefore, in this paper the effect of compressive residual stress of spring steel(JISG SUP-9) by shot-peening on fatigue crack growth characteristics in environmental condition(temperature) and mechanical condition(shot velocity, stress ratio) was investigated with considering fracture mechanics. By using the methods mentioned above, the following conclusions have been drawn. (1) The fatigue crack growth rate(da/dN) of the shot-peened material was lower than that of the un-peened one. In high temperature range. fatigue crack growth rate decreased with increasing temperature range, while fatigue crack growth rate increased by decreasing temperature in low temperature. (2) Fatigue life shows more improvement in the shot-peened material than in the un-peened material. And compressive residual stress of surface on the shot-peen processed operate resistance force of fatigue crack propagation.

Evaluation of Pressure-Temperature Limit Curve for the Safe Operation of an RFV based on 3-D Finite Element Analyses (유한요소해석을 이용한 원자로용기 압력-온도 한계곡선의 평가)

  • Lee, Taek-Jin;Park, Yun-Won;Lee, Jin-Ho;Choe, Jae-Bung;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.10
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    • pp.1567-1574
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    • 2001
  • In order to operate an RPV safely it is necessary to keep the pressure-temperature (P-T) limit during the heatup and cooldown process. While the ASME Code provides the P-T limit curve for safe operation, this limit curve has been prepared under conservative assumptions In this paper the effects of conservative assumptions involved in the P-T limit curve specified in the ASME Code Sec. XI were investigated. Three different parameters the crack depth the cladding thickness and the cooling rate, were reviewed based on 3-D finite element analyses. Also the constraint effect on P-T limit curve generation was investigated based on J- T approach. It was shown that the crack depth and the constraint effect change the safe region in P-T limit curve significantly Therefore it is recommended to prepare a more precise P-T limit curve based on finite element analysis to obtain P-T limit for safe operation of an RPV.

The Effect of Temperature and Microstructure on High Temperature Fatigue Crack Propagation Property in Ti-3Al-2.5V Alloy (Ti-3Al-2.5V 합금의 고온피로에 미치는 온도 및 미세조직의 영향)

  • 김현철;임병수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.198-207
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    • 1998
  • To determine the effect of temperature and microstructure on the fatigue crack propagation behavior in Ti-3Al-2.5V alloy, experimental investigations have been carried out with the specimens of different temperatures and different volume fractions of prime $\alpha$-phase. The temperatures employed were room temperature, 20$0^{\circ}C$, 30$0^{\circ}C$ and 40$0^{\circ}C$ under the same frequency of 20Hz. To obtain the different volume fractions of the primary $\alpha$-phase, specimens were solution-treated at $\alpha$+$\beta$ and above the $\beta$ region. From the experimental results, following conclusions were obtained. (1) ΔKth was observed to increase with the less volume fraction of the primary $\alpha$-phase. (2) As the temperature increased. (3) Microstructures having more primary $\alpha$-phase showed higher strength at the high temperatures.

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