• Title/Summary/Keyword: 필렛

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필렛엔드밀 곡면가공 특성에 관한 연구

  • 심기중;유종선;김종선;조철용;서남섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.261-261
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    • 2004
  • 본 논문에서는 고속가공 시 필랫(코너-R) 엔드밀의 곡면가공 적용가능 여부를 연구하기 위하여 비교적 곡률이 완만한 곡면을 채택하여 가공실험을 수행하고 고 결과를 분석하였다. 가공재료는 금형의 재료로 많이 사용되는 SKD11 강을 선택하였다. 볼엔드밀과 필렛엔드밀의 비교를 위하여 2 종류의 공구에 동일한 가공조건으로 가공실험 하였다. 가공 중 측정된 절삭력과 가공면의 표면조도를 분석하여 일반적으로 황삭에서 주로 사용되던 필렛엔드밀을 곡률이 완만한 곡면의 정삭에 적용하였을 경우의 절삭특성과 볼엔드밀의 가공특성을 비교하였다.(중략)

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Prevention of Fatigue Failure at Root Region in the Fillet Welded Joint of Steel Bridge (강교량 필렛용접이음부의 루트부 피로파괴 방지)

  • Lim, Cheong Kweon;Park, Moon Ho
    • Journal of Korean Society of Steel Construction
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    • v.12 no.3 s.46
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    • pp.231-238
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    • 2000
  • There was extreme improvement in the processing result of weld toe, but there is possibility that the fatigue failure occurs from the weld root part where the fatigue strength became low relatively. This study did the fatigue test at the cross rib specimens which implemented a partial penetration weld to improve the fatigue strength of the weld root part. As a result of the fatigue test of the partial penetration weld and the fillet weld specimens, almost the same fatigue strength appeared. Because the fatigue failure began from toe, there was not a reinforcement effect in the weld root part by the partial penetration weld. So, it examined fatigue strength at the partial penetration welding specimens which processed toe to stop the fatigue failure of toe part. As a result, there was big fatigue strength improvement from the partial penetration weld than the fillet weld. Therefore, if fatigue crack occurrence can be restrained from toe, it thinks that the fatigue strength of the root part can improve by the partial penetration weld, after all, it thinks that the overall fatigue life can improve.

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Development of Multi-Axis Gantry Type Welding Robot System (다축제어 갠트리형 용접로봇 시스템 개발에 대한 연구)

  • 정창욱;이지형;박종련;윤석필;김형식
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.248-248
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    • 2000
  • 본 연구는 조선 소조립, 판넬조립 등의 공정에서 발생되는 필렛 용접 부위의 용접 자동화를 위한 로봇 시스템 개발에 관한 연구이다. 조선등의 중공업 분야에서는 작업이 중량이고 대형임에 따라 로봇이 부재의 특정위치로 이동하여 작업해야 한다. 또한 작업대상의 형상이나 치수가 매번 변경됨에 따라 이에 능동적으로 대처할 수 있어야 한다. 본 연구에서는 두 대의 로봇(2대x6축=12축)이 다축 문형 캔트리(4축)에 장착된 조선용 필렛용접 로봇 시스템(16축)을 개발하였다. 필렛용접부재를 중심으로 두 대의 로봇이 양쪽을 동시에 용접하는 방식으로 고속회전토치를 적용하여 위빙동작없이 원하는 용접각장(Leg Length)을 생성할 수 있다. 캔트리 시스템은 PC 기반의 별도 제어기로 구성하여 두 대의 로봇 제어기와 신호 입출력에 의해 동시동작이 가능하도록 하였으며, 작업장에 놓인 부재의 위치오차를 보장하기 위하여 시각센서를 적용하였다. 용접시작점의 위치보정을 위한 시작점 검출을 위해접촉센서(Touch Sensor)를 적용하였으며, 용접선 추적을 위해서 아크센서(Arc Sensor)를 적용하였다. 본 시스템 2000년 1월 제작 설치가 완료되어 현재 성능 테스트가 완료된 상태로 향후 생산현장에 적용될 계획이다.

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Equivalent Stress Distribution of a Stepped Bar with Hole under Torsional Loading (구멍이 있는 단이 진 비틀림 봉의 등가응력분포)

  • Kang, Eun Hye;Kim, Young Chul;Kim, Myung Soo;Baek, Tae Hyun
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.7 no.3
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    • pp.411-419
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    • 2017
  • Stress concentration is one of the causes of the damage due to the large stress than the mean stress acting on the bar. This paper presents the results for stress of a stepped bar with a hole under torsional loading. The analysis for stress concentration and shearing stress was done by ANSYS Workbench which is a commercial finite element analysis software. The analysis results on fillet and hole are increased as the distance between them are become close. In addition, the distribution of the maximum equivalent stress developed in the fillet and hole in the outside range of the specific distance L (-100 mm ~ 300 mm) was almost constant in the models used in the analysis. On the other hand, the distribution of the maximum equivalent stress developed in the fillet and hole in the inside range of the specific distance L (-100 mm ~ 300 mm) was rapidly increasing and decreasing the change in the models used in the analysis. In addition, it was also possible to identify the location where the differences between equivalent stresses of hole and fillet occurred within a specific distance L (-100 mm ~ 300 mm). The analysis results of paper can used when selecting a hole location in a stepped bar under torsional loading.

A Fructure Mechanics Analysis on the Crack in the Variable Thickness Plate Having Fillet (필렛을 갖는 변후부재의 균열에 대한 파괴역학적 연구)

  • 양원호;최용식;조명래
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.5
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    • pp.1433-1438
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    • 1991
  • 본 연구에서는 팔렛을 갖는 유한폭 변후판재 내의 모드 Ⅰ균열에 대하여 3차 원 유한요소법으로 응력확대계수를 수치해석하였다.

Applicability of Hammer-Peening Treatment for Fatigue Life Improvement of Fatigue Damaged Weld Joints (피로손상된 용접이음의 피로수명 향상을 위한 햄머피닝 처리법의 적용)

  • Kim, In Tae;Park, Min Ho;Cheung, Jin Hwan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.3
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    • pp.48-55
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    • 2013
  • In this study, fatigue tests were performed on longitudinal out-of-plane gusset fillet welded joints and transverse non-load-carrying cruciform rib fillet welded joints, and then applicability of hammer-peening treatment on improvement of fatigue life for fatigue damaged weld joints were investigated. Fatigue tests were carried out on three types of gusset and rib welded specimens: as-welded specimens, post-weld hammer peened specimens and hammer peened specimens at 50% of as-welded specimen's fatigue life. Before and after hammer peening treatment, the geometry of weld toes and surface stresses near weld toes were measured. As a result of hammer peening treatment, compressive residual stresses of 30-83MPa were introduced near weld toes of the gusset and rib welded joints, and 130% increase in fatigue life and fatigue limit of the welded joints could be realized by hammer peening treatment at 50% fatigue life of as-welded conditions.

Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints according to Post-Processing in Weld Bead Toes (용접지단부의 후처리에 따른 하중비전달형 필렛용접부의 피로특성)

  • Hong, Sung Wook;Kyung, Kab Soo;Choi, Dong-Ho;Yong, Hwan Sun
    • Journal of Korean Society of Steel Construction
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    • v.12 no.6
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    • pp.701-713
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    • 2000
  • In this study, the 4-point bending test been performed in order to estimate effect of grinding on fatigue characteristics quantitatively for as-welded specimen, grinding specimen & TIG-dressing specimen for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue tests, fatigue strength at $2{\times}106$cycles of grinding specimen and TIG-dressing specimen has been increased compared with as-welded specimen and satisfied the grade of fatigue strength prescribed in specifications of domestics and AASHTO & JSSC. As a result of beachmark test, fatigue cracks on all specimens have occurred at several points where stress

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Residual Stress Distribution on the Fillet Weldment used by Finite Element Method (유한요소법을 이용한 필렛용접 이음부의 잔류응력분포)

  • Kim, Hyun Sung;Woo, Sang Ik;Jung, Kyoung Sup
    • Journal of Korean Society of Steel Construction
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    • v.12 no.2 s.45
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    • pp.197-207
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    • 2000
  • A transient heat transfer analysis and thermo-elastic analysis have been performed for the residual stress distribution on the fillet weldment used by finite element method. Specimen is fabricated single-pass fillet welding. This computation was performed for conditions including surface heat flux and temperature dependent thermo-physical properties using by heat input as parameter. Also, cut-off temperature of residual stress estimation by thermo-elastic analysis is determined. The fillet weldment were measured to determined their residual stress distributions for using hole-drilling method. As result, it was found that large tensile residual stress is about material yield strength, and the numerical simulation results for finite element method similar to residual stresses by hole-drilling method and other exiting research. Also, cut-off temperature is effectively determined by temperature which calculated maximum thermal stress equal to material yield strength.

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