• Proceedings of the KAIS Fall Conference
• /
• 2010.11b
• /
• pp.542-545
• /
• 2010

통상 분 당 $0.6{\ell}$, 최대 $2{\ell}$의 유량과 토출 압력 5atg의 운전 조건을 만족시키는 미세기포발생기용 소형 왕복동식 공기압축기를 개발하는 것이 본 연구의 목적이다. 미세기포발생기는 현재 농업, 어업, 미용, 수질오염방지 등 여러 방면에서 매우 널리 사용되고 있는데, 이러한 미세 기포를 발생시키기 위해서는 고압의 소형 공기압축기가 요구 된다. 이를 위해 비교적 간단한 구동방식의 왕복동식 압축방법을 선정하여 핵심 설계 항목인 실린더와 피스톤형상, 간극체적, 압축비, 구동모터 출력을 이론적 예측과 실험적 방법을 통하여 최적화하였다. 그 결과 미세기포 발생장치 시스템에서 가장 큰 공간을 차지하고 있는 압축기를 소형화시켰으며 압축기 개발 목표 성능을 달성하였다.

• Proceedings of the KSME Conference
• /
• 2003.04a
• /
• pp.2168-2173
• /
• 2003

Pressure balancing valve is one of important control devices, which is fully automatic and no manual controls, regulating or adjustments are needed. It is typically used to maintain constant temperature of working fluid in power and chemical plants and domestic water supply systems. Pressure balancing valve is composed of body, cylinder and balancing piston. Therefore, the balancing piston shapes are important design parameters for a pressure balancing valve. In this study, numerical and experimental analyses are carried out with two different balancing piston shapes. Especially, the distribution of static pressure is investigated to calculate the flow coefficient($C_v$). The governing equations are derived from making using of three-dimensional Navier-Stokes equations with standard ${\kappa}-{\varepsilon}$ turbulence model and SIMPLE algorithm. Using commercial code, PHOEIC, the pressure and flow fields in pressure balancing valve are depicted.

• Tribology and Lubricants
• /
• v.10 no.3
• /
• pp.47-53
• /
• 1994

Thin film flow in the clearance between cylinder bore and axially moving compositeshape piston is analyzed to study the effect of piston shape on the lubrication characteristics of hydraulic piston pump and motor. It is shown that the piston shape significantly affect the distribution of fluid film pressure, lateral force acting on the piston and leakage flow rate in the clearance. And it is also shown that the composite-shape piston is more effective than the cylindrical piston under tilted condition to reduce the possibility of hydraulic locking. Therefore, the results of present study can be used usefully in the design-and manufacturing of hydraulic piston pump and motor.

• Journal of Drive and Control
• /
• v.9 no.1
• /
• pp.18-24
• /
• 2012

The paper deals with the design of a new low-friction seal for a pneumatic cylinder with high speed actuation. The seal performance with variation of the cross sections in piston seals with elastomeric material was investigated to minimize the friction forces using ABAQUS. The contact stress and strain distributions and frictional forces of the piston seals were investigated with variation of interference fits, supply pressures and friction coefficients. To develop adequate and productive procedures, the finite element models of the piston seals were created and nonlinear analysis of a seal design was conducted in order to build further knowledge and understanding of the seal's performance characteristics.

• Journal of the Korean Society for Precision Engineering
• /
• v.15 no.11
• /
• pp.83-92
• /
• 1998

In this paper, an experimental study has been carried out to develop an aluminum forged piston which has good mechanical properties. Through the experiment, the cavity filling, microstructure and mechanical properties of the final product are investigated with respect to chosen process parameters, which are die shape, heat-treatment condition and preform shape. The mechanical properties of the forged piston are compared with these of the cast piston. As the results, an appropriate die-shape is obtained to produce a perfect piston. The suitable heat-treatment condition and preform-shape are found to good hardness and minute microstructure in the forged piston. And we could obtain the mechanical properties(tensile strength, elongation and hardness) of the forged piston are superior to these of the cast piston.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.34 no.2
• /
• pp.129-136
• /
• 2010

Axial piston pumps have been widely used as power sources for hydraulic systems, but studies on the fluid flow within the pump have been usually performed using 1-D analysis because of the difficulties in considering the fluid compressibility, high-speed revolution, variation of the flow rate, and complicated geometry. The goal of this study was to understand the hydraulic fluid flow within axial piston pumps by using the 3-D numerical method and the process of generating discharge pressure ripples. To improve the convergence and robustness of the simulation model, a grid system was constructed with hexahedron-type grids around the valve plate. Furthermore, we employed an empirical formula to describe the relationship between the oil density and pressure. The CFD (computational fluid dynamics) results compared well with the experimental data.

• Proceedings of the KIEE Conference
• /
• 2009.07a
• /
• pp.732_733
• /
• 2009

대형 수력발전소의 수문을 조절하는 데에 사용되는 초대형 액추에이터는 2개의 액추에이터를 동기 시켜야 하므로 이동거리를 정확히 측정하는 것이 매우 중요하다. 이를 위하여 초대형 액추에이터에는 위치센서를 사용하고, 종류에는 와이어형, 롤러형, 자기형 등이 알려져 있다. 본 연구에서는 자기저항의 차이를 이용하여 액추에이터의 위치를 측정하는 인덕턴스형 위치센서의 특성을 계산하였다. 자기저항의 차이를 발생시키기 위해서 피스톤 로드의 표면에 파는 홈의 크기와 형상을 변화시키면서 인덕턴스형 위치센서에 적합한 형상을 찾아보았다.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.16 no.8
• /
• pp.1552-1565
• /
• 1992

Three dimensional numerical calculations were carried out for two different combustion chambers with the offset valve in order to investigate the swirl and the squish effects on the flow fields. The modified K-.epsilon. turbulence model considering the change of the density under the condition of the rapid compression and expansion of the pistion was used. During the compression process, it was found that the squish flow which controls the subsequent combustion process was produced due to the piston bowl in the bowl piston type combustion chambers but not for the flat piston type. The swirl velocity close to the solid body rotation was maintained in the flat piston type combustion chambers, but for the bowl piston type a resulting from the change of the solid body rotation was generated in the radial-circumferential plane. For the swirl ratio effect, as the swirl ratio increases, it was found that a large and strong vortex was generated in the radial-circumferential plane of bowl piston type combustion chambers because of the strong inward flows from the combustion chamber wall. These computational results were compared with the results of LDA measurement.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2000.06a
• /
• pp.227-236
• /
• 2000

The secondary motion of piston greatly influences the dynamic and frictional performances of an engine. The motion is very related to the clearance, sliding velocity and skirt profile, etc. In our work, piston dynamics is analyzed with the commercial analysis software, PISDYN by Ricardo Consultant Engineers, Inc. The effects of profiles with piston pin offsets are studied regarding the secondary motion of piston and several results are compared.

• Journal of the Korean Society for Precision Engineering
• /
• v.25 no.9
• /
• pp.59-70
• /
• 2008

Polynomial is used to optimize crown bowl shape of a marine medium speed diesel engine piston. The primary goal of this paper is that it's for an original design through a thermal stress and highest temperature minimum. Piston is modeled using solid element with 6 design variables defined the positional coordinate value. Global optimum of design variables are found and evaluated as developed and integrated with the optimum algorithm combining genetic algorithm(GA) and tabu search(TS). Iteration for optimization is performed based on the result of finite element analysis. After optimization, thermal stress and highest temperature reduced 0.68% and 1.42% more than initial geometry.