• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.11
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• pp.536-540
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• 2018

As the performance of engines improves, the temperature of engines is increasing, resulting in a high piston temperature. An excessively high piston temperature may result in torque drop or engine failure. An oil jet is used to reduce the piston temperature. In this study, to monitor the effect of oil jet, a templug was used to measure the piston temperature. A templug is a kind of sensor and the hardness of the templug changes according to the piston temperature. Using a templug, the maximum temperature of the piston was measured with and without an oil jet. The piston temperature was lowered using the oil jet. The highest temperature region changed from the center crown to the front/rear area. In addition, the temperature difference between the highest and lowest regions became smaller.

• Journal of the Korea Convergence Society
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• v.11 no.7
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• pp.163-167
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• 2020

In this study, thermal stress analysis by shape of piston head was conducted to investigate the shape of a durable piston. As the result, the farther the temperature is from the part where the temperature is applied, the lower the temperature can be seen. Depending on the shape of the piston head, the heated area became different. So, it could be seen that it affected the piston column part and the skirt part. This study showed that three models produced the least stress from the center of the piston head in the same way. Model A showed the smallest stress resulting in the yield compared to the other two models. Model B is a plate type piston head with a concave shape of the piston head, indicating that it is the model that has the least effect on the surrounding area at the center of the piston head. Model C showed the greatest stress resulting from the yield. The results of this study are also thought to be useful for designing the shape of durable pistons. By utilizing the thermal stress analysis due to piston head shape, this study is thought to conform with the aesthetic design.

• Journal of the korean Society of Automotive Engineers
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• v.6 no.4
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• pp.18-28
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• 1984

디이젤 엔진은 피스톤이 실린더 내를 왕복 운동하면서 압축행정에서 연료의 연소에 의해 발생된 고열을 받아 고온에서 작동되기 때문에 피스톤 헤드에서 받은 열은 속히 아래부분으로 전달시 키고 동시에 실린더 벽으로 전달되게 하여야 한다. 여기서 열이 문제가 되는 요소를 생각해 보면, (1) 고압 : 연소 최고폭발압력이 높기 때문에 압력상승률도 커져 격렬한 연소상태가 된다. (2) 고온 : 격심한 가스 유동과 실린더 직경이 크기 때문에 피스톤 헤드부의 온도가 높아진다. (3) 연소생성물 중에 엔진 및 윤활유에 악 영향을 주는 성분이 많다. (4) 경량, 저가격 구조 때문에 열적 및 역학적 변형이 일어나기 쉽다. (5) 사용조건이 가혹해 연료가 이상 현상을 가져온다. 위의 요소들을 가지고 온도의 분포, 열의 전달과정, 피스톤 냉각 등에 대해서 알아본다.

• Tribology and Lubricants
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• v.27 no.2
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• pp.65-70
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• 2011

The power servo cylinder for driving accurately turbine stop valve of an atomic power plant is necessary to do turn-over owing to a leakage of oil and a structure problem, especially, it of a power plant be in demand a high quality standard depends entirely on import. There are much problem that the AlBC be to used as a material of piston head in cylinder are caused by wear. Therefore, it is necessary to examine friction characteristics of it. In this study, wear test experiments was carried out with AlBC and SCM440, using reciprocating friction tester of pin on disk. This result was shown that the wear mechanism of AlBC on working condition is adhesive wear and the maximum temperature of infra redray thermal image of frictional surface show over 2 mm from contact surface of pin and disk.

• Transactions of the Korean Society of Automotive Engineers
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• v.8 no.6
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• pp.79-86
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• 2000

The effects of recirculated exhaust gas on the wears of piston and piston rings were investigated by the experiment with a two-cylinder, four cycle, indirect injection diesel engine operating at an engine load of 75% and an engine speed of 1600 rpm. For the purpose of comparison between the wear rates of two cylinders with and without EGR, the recirculated exhaust gas was sucked into one of two cylinders after the soot contenets in exhaust emissions were removed by an intentionally designed cylinder-type scrubber equipped with 6 water injectors(A water injector has 144 nozzles of 1.0 mm diameter), while only the fresh air was inhaled into the other cylinder. These experiments were carried out on the fuel injection timing fixed at 15.3$^{\circ}$ BTDC. It was found that the wear rate of piston skirt with EGR increased a little bit, but the piston head diameter increased, rather than decreased, owing to soot adhesion and erosion wear, and especially larger with EGR, and that the wear rates of the top and second piston ring(compression ring)thickness with EGR were more than twice the wear rate of top ring in case of no EGR, but the wear rate of oil rings thickness without EGR increased greater than that with EGR.

• Journal of Energy Engineering
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• v.11 no.2
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• pp.160-165
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• 2002

The heavy-duty LPG-fueled single cylinder engine was designed and developed as a fundamental equipment for analyzing combustion processes and emission performances. The cylinder head and the piston crown were modified to fire the LPG in the engine. The flywheel was also fabricated to minimize the vibration of the single cylinder engine. The size of bore and stroke of the tested engine are 130 mm and 140 mm, respectively. Compression ratios were varied 8 to 9 with different piston crown shapes. The developed single cylinder engine operates at 1,000 rpm for this work. The major conclusions of this work are; (1) the power of the developed engine was peaked at the condition of equivalence ratio 1.0 at three different compression ratios; (2) the power is slightly increased with the increase of compression ratio; (3) the optimum ignition timing is retarded with the increase of compression ratio ranged 2 to 10 crank angle.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.4
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• pp.96-103
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• 1998

With the advance of processing technology , so as to spare fuel, piston heads used in automobile reciprocating engine have complex 3-dimension, with respect to shape such as ovality, profile, eccentricity, offset, recess. Therefore, coming out of the existing process work used master cam. the process work is performed using a CNC lathe. For a precision processing, the processing work is need to make study of high speed feed gear synchronized with the rotative speed of main spindle. And then the high speed feeding system must maintain high dynamic stiffness, high speed and high positioning accuracy . In this paper, in order to achieve high speed cutting tool feeding. The linear brushless DC motor is used for satisfying this process work. The ball bush and turicite is used as the guidance of the feed gear system. Also linear encoders, digital servo amplifiers and controller are used for controlling driving motor. This paper presents the design and simulation of the new tool feed system for noncircular machining.

• Transactions of the Korean Society of Automotive Engineers
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• v.4 no.2
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• pp.60-68
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• 1996

디젤 엔진의 분사연료를 연소실 내부에 마련된 작은 돌출부에 충돌시켜 액적을 작게 부수고 연료가 연소실 내부에 고루 분포할 수 있도록 하여 여러 가 지 엔진성능향상을 도모한 새로운 디젤 연소실 시스템이 최근 제시되고 있다. 이들 시스템은 피스톤 내부 혹은 엔진헤드 부위에 분사연료 충돌부를 두고 있는데, 여기에서는 이 새로운 시스템 개발에 있어 고려되어야 할 몇 가지 중요 요인들에 중점을 두어 분석하였다. 결과로서 분사압력, 사노즐크기, 주위공기 온도와 압력의 변화가 분무 평균입경과 분무연료의 분포에 미치는 영향을 제시하였다.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.1
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• pp.76-80
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• 2004

Cushion sleeves are used in pneumatic cylinders to avoid impact force arising at the end stroke part between moving piston and cylinder cover. In this study low kinds of cushion sleeves are designed, manufactured and attached to the pneumatic cylinder to be experimented. The effects of cushion sleeves on cushion characteristics are investigated. e results are as follows; the pressure variation of cushion room with orifices are inspected to be smaller than that of cushion room without orifices. So sleeves with orifices are expected as protecting from impact and vibration of pneumatic cylinder. The object of this study is to provide data on the charactristics of pneumatic cushion sleeve in case of being used in industry.

• Tribology and Lubricants
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• v.25 no.5
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• pp.330-334
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• 2009

Hydraulic servo cylinders have been used to control accurately a large machine in power plant. Especially, Piston head and bush of servo cylinder is assembled sleeve and piston head and bush made of Cu alloy and pad sealing part. A damages of sleeve and piston head, bush are caused by friction and wear. Thus, It is necessary to examine friction and wear characteristics of Cu alloys for the piston head and bush. In this study, to be reliable on the piston and cylinder parts, dry friction and wear experiments were carried out with Cu alloys of four kinds of AlBC, PBC, BC and BS using reciprocating friction tester of pin on disk type. From this study, the result was shown that the AlBC and PBC with alloy elements were excellent to resistance wear. As the sliding speed was increased, the wear loss of PBC decreased than another Cu alloy.