• Title/Summary/Keyword: 피삭성

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A study on the machinability using S/N ratio (S/N비를 이용한 기계가공의 피삭성 검토)

  • 현동훈;현동훈
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.23-28
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    • 1992
  • 본 연구에서는 실험횟수를 줄이고, 신뢰성이 높은 실험 계획법중 S/N비를 이용하여 피삭성을 검토 최적조건을 검토하기로 한다. 1. 품질 손실 함수. 2. 실험계획과 실험방법. 2.1 실험인자 및 수준선정. 2.2 인자의 할당. 2.3 실험방법. 3. 실험결과 및 고찰. 3.1 표면조도. 3.2 절삭저항. 3.3 칩 처리성.

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A Study on the Machinability of Ceramics by Low Temperature Cooling Diamond Tool (다이아몬드공구 내부 냉각법에 의한 세라믹스의 피삭성에 관한 연구)

  • Kim, Jeong-Du
    • Tribology and Lubricants
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    • v.6 no.2
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    • pp.50-59
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    • 1990
  • 일잔적으로 세라믹재료는 강도, 내식성, 내열성, 내마모성의 성질 등이 우수하여 신소재로서의 응용폭이 점점 확대되고 있으나, 가공성이 난삭재로 피삭성의 개발이 시급한 과제로 대두되고 있다. 본 연구에서는 가공 중 절삭열을 억제시키는 방안으로 극저온 내부 냉각공구시스템을 제작하고, 냉매로 액화질소를 순환 공급하면서 이때 난삭재인 세라믹 가공의 피삭성 향상의 가능성을 실험적으로 검토하였다.

Machining Characteristics Elevation by Micro-structure Improvement of Aluminum Alloy (알루미늄 합금의 미세조직 개선에 의한 절삭 가공 특성 향상)

  • 채왕석;김경우;최현민;김동현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.290-295
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    • 2002
  • This research has been carried out to experiment machining characteristics by elements addition and subtraction of AC8B and sample that is used fur car piston materials. 1.Mechanical properties of development sample expressed unique mechanical properties than AC8B. 2. Cutting resistance of development sample decreased about 10% than AC8B according to increase of the cutting speed. 3. According to increase of the feedrate, all comparison workpiece found that specific cutting resistance decrease. 4. It was found that sample's machining characteristics that is developed by addition and subtraction of elements improves.

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A Study on the Machinability of Electroless Nickel by the Ultra-Precision Diamond Turning (초정밀 다이아몬드 터닝에 의한 무전해 니켈의 피삭성 연구)

  • 김우순;김동현;난바의치
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.27-33
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    • 2004
  • The ultra-precision cutting is a key technique for the manufacture of optical components such as aluminium mirrors, electroless nickel mirror, plastic mirror in a variety of advanced science and technology applications. The paper presents experimental results of ultra-precision diamond fuming of electroless nickel materials. In general, the cutting condition such as feed rate and depth of rut, have effect on the surface roughness in ultra-precision diamond turning. To obtain an optimal cutting condition, we studied the effect of the cutting speed. the tool length, the tool nose radius, the feed rate and depth of cut on the surface roughness. So, the relationship of the surface roughness and cutting condition has been clarified. From the experimental results, the machined surface roughnesses were obtained less than 1nm rms.

Effect of Machining Characteristics Aluminium Alloy added Composition Elements (알루미늄 합금의 성분원소가 절삭 특성에 미치는 영향)

  • 채왕석;김경우;최현민;김동현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.857-860
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    • 1997
  • The purpose of this research was to study the influence of machining characteristics for aluminum alloys. The effect of metallic microstructural variables on the measures of machinability of aluminum alloys has no been adequately investigated. Machining Characteristics are influenced significantly by mechanical characteristics, composition and structure of material etcs. For improvement of machining characteristics, various studies are reported. In this paper, composition elements add to aluminum alloys within the limit of sustaining mechanical characteristics of metallic material. We have analyzed dynamic characteristics of cutting resistance, tensile strength value, hardness value etcs.

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저순도 알루미나 세라믹 가소결재의 피삭성

  • 이재우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.33-38
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    • 1995
  • In this study, unsistered, pre-sintered and sintered low purity alumina ceramics were machined with various tools to clarify the machniability, the optimum tool materials and the optimum tool materials and the optimum cutting conditions. The maon conclusions obtained were as follows. (1) Machined withalloy steel tool, the machinabilty of te pre-sintered ceramics becomes better with the decrease of pre-sintering temperature, but that of unsintered ceramics(white body) was extremely poor. (2) In the case of carbide tool K01, the tool life in machining white body was the longest, and the machinabilty of pre-sintered ceramics becomes poorer with the increase of the pre-sintering temperature. (3) In the case of ceramic tool, the 10000-1100 .deg. C pre-sintered ceramics showed te best machinability within a certain cutting speed range. So far as dry machining, the above combination and conditions showed the highest productivity. (4) When the pre-sintered ceramics were wet machined withsintered diamond tool, the tool life becomes extremelylong, and higher cutting speed can be can be used than in the case offull-sintered ceramics. The productivity of wet cutting is much higher than that ofdry cutting.

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강재의 기계 가공성에 미치는 야금학적 인자

  • 손유홍
    • Journal of the KSME
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    • v.28 no.6
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    • pp.547-555
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    • 1988
  • 강재의 기계 가공성(피삭성 : machinability)에 영향을 미치는 요인은 많다. 그러나 가장 큰 요 인은 치금학적 인자로서 그 중에서도 화학성분, 열처리 조직 및 냉간 가공 등이다. 화학성분은 재료의 기계적 성질(강도, 인성), 열처리 조직, 개재물 종류 및 공구재와의 친화성 등에 영향을 크게 미친다. 이러한 치금학적 인자도 재료의 가공방법 및 가공성 평가 기준에 따라 정 또는 부의 효과를 나타낸다. 바꿔 말하면 아무리 어려운 가공 작업이라도 모든 요인을 고려한다면 최적의 조건을 얻을 수 있다고 할 수 있다. 앞으로의 기계 가공성 개선 연구 방향으로는 재료의 특성을 해치지 않고 기계 가공성을 개선시키는 것과 특수원소 첨가(Te, Se, Bi 등)에 의한 기계 가공성 향상 및 난삭 재료인 고경도 강재, 고 Mn 강, 스테인리스계 및 초내열 합금 등의 기계 가공성 개선이 될 것이라고 판단된다.

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Machinability of Pre-sintered Alumina Ceramics (알루미나 세라믹 가소결재의 피삭성 -다이아몬드 및 CBN공구의 절삭 성능-)

  • 김성청
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.41-46
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    • 1996
  • In this study, unsintered and pre-sintered low purity alumina ceramics were machined with various tools to clarify the machinability, optimum tool materials and optimum cutting conditions. The main conclusions obtained were as follows. (1)In the case of dry cutting, the sintered diamond and natural diamond tools exhibit better performance in machining of the ceramic pre-sintered at lower temperature, and the tool lives of both tools in machining the ceramics pre-sintered at high temperature becomes extremely short. (2)The performance of CBN tool becomes better in dry machining of the ceramics pre-sintered at higher temperature. (3)When the pre-sintered ceramics were wet machined with sintered diamond, the tool life becomes considerably long, and higher cutting speed can be used than in the case of the CBN and ceramic tools, the tool lives becomes shorter at wet cutting than at dry cutting, especially exhibiting extremely short tool life in wet cutting with ceramic tool.

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