• Title/Summary/Keyword: 피로 하중 변화

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Application of Fracture Mechanics to Design of Machine and Structuire Element (파괴역학을 이용한 기계요소 및 구조물 설계방안 (4))

  • Lee, Eok-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.4 no.3
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    • pp.19-27
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    • 1987
  • 부재가 피로하중을 받을 경우에는 피로하중의 변동과 균열의 성장에 인한 균열크기의 변동때문에 각순간에서의 응력확대계수가 변화하게 된다. 피로균열성장을 모델링할때 응력확대계수를 이용할 수 있는 타당성은 균열성장속도가 매우 느리므로 순간순간에서의 형상계수의 변화가 거의 무시할 수 있다는 사실에 근거하고 있다. 즉 균열의 길이는 순간순간에 일정하다고 생각하는 즉 준-정적인 문제로 귀착되며, 이 경우 에는 순간순간에 대응하는 단지 변동하는 하중에 대한 응력확대계수의 변동양상을 검토하면 되는 것이다.

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Vibration Fatigue Analysis for Multi-Point Spot-Welded SPCC Structure Considering Change of Dynamic Response (동적응답의 변화를 고려한 점용접부의 진동피로해석)

  • Kang, Ki-Weon;Chang, Il-Joo;Kim, Jung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1193-1199
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    • 2010
  • Spot welding is the primary method of joining sheet metals in the automotive industry. As automobiles are subjected to fatigue loading, some spot welds may fracture before the whole system has failed. This local fracture of spot welds may lead to change in the dynamic response and consequently affect fatigue behavior of an automobile. Therefore, this change in dynamic response should be taken into consideration to assess the fatigue life of structures subjected to spectrum loading, such as automobiles. In this study, vibration fatigue analysis was performed by taking into consideration the change in the dynamic response due to accumulated damage at spot-welded parts. Fatigue tests were carried out on tensile-shear spot-welded specimens under constant amplitude loading condition. And the fatigue life of spot welds under spectrum loading was predicted using vibration fatigue analysis method based on finite element analysis.

원자로 압력용기강의 인성평가를 위한 샤피충격 하중-변위 곡선의 해석

  • Kim, Ju-Hak;Kim, Hun;Ji, Se-Hwan;Lee, Don-Bae;Hong, Jun-Hwa
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.284-289
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    • 1996
  • 국산 원자로 압력용기강(ASME SA508 cl.3)을 대상으로 표준 샤피충격시험편(2 mm V- notch)과 피로균열(precracked Charpy) 시험편을 제작하여 계장화(instrumented)충격시험을 실시하고, 충격시험시 하중점(load point)의 변위(displacement) 혹은 시간의 변화를 하중의 변화와 함께 측정하였다. 측정결과를 파괴현상 및 파괴역학과 연계시켜 해석하므로서, 가능한한 소량의 시험편(혹은 시험공정)을 사용하여 필요로 하는 인성평가 관련 정보를 획득할 수 있도록 시도하였다. 그 결과, 파괴과정을 나타내는 하중의 변화를 이용하여 Shear fraction 을 예측할 수 있었고, 하중의 변화와 관계된 변위로부터 Lateral expansion을 추정할 수 있었다. 피로균열 시험편 시험결과로 부터는 충격시의 항복하중, 항복변위, 최고하중 등을 획득하여 균열크기의 함수로 표시되는 시험편 Compliance 를 계산하였고, Equivalent energy 법과 J-integral 법을 적용하여 원자로 압력용기강의 탄소성 동적파괴인 성을 평가할 수 있었다.

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Development of Design Technology for Passenger Car Driveshaft Under the Real Load Conditions (실제하중 하에서의 축류설계기술 개발)

  • 이상록;이학주;김경식
    • Journal of the KSME
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    • v.36 no.9
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    • pp.855-866
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    • 1996
  • 승요차 앞자축에 장착되어 회전하면서 동력을 전달하는 드라이브축은 운행중에 주로 비틀림하중을 받는다. 따라서 동 부품의 피로해석 및 설계를 위해서는 실제 운행중에 받는 서비스토크의 크기, 주파수 등에 관한 데이터가 필요하다. 차량에 탑재된 엔진의 토크와 회전수 등의 규격으로부터 드라이브축에 부가되는 최대 토크 값을 예측할 수 있으나, 자동차 운행주에는 승차인원, 도로조건, 운전자의 운전습관 등 여러가지 외적인 영향으로 인하여 서비스토크가 불규칙하게 변할 것으로 예상되므로 서비스토크를 정확히 예측하기는 어려운 실정이다. 또한, 최근의 자동차 구조부품에 대한 설계개념이 무한수명 설계에서 경량화 설계로 변화되고 있으며, 따라서 자동차 드라이브축도 실제 운용하중을 바탕으로 한 정확한 수명예측 및 강도설계가 요구되고 있다. 본 연구에서는 4륜구동형 승용차용 드라이브축에 대해 실제 운용하중에서의 피로수명을 예측하기 위해 1)텔리메트리를 이용하여 토크를 측정하고, 2) 일정진촉하중하에서의 드라이브축의 비틀림 피로시험을 수행하고, 3) 일정진폭하중하에서의 드라이브축의 비틀림 피로시험을 수행하고, 4) 축류 소재의 피로특성 데이터를 구성하여 5) 자체 개발한 프로그램으로 피로수명을 예측하고자 한다.

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Effects of Failure Mode II on Crack Initiation and Crack propagation Steps Using Multilevel Fatigue Loading Test (다단계 피로하중 실험을 통한 균열 발생 및 전파단계에서 파괴모드 II 영향 분석)

  • Hong, Seok Pyo;Park, Sae Min;Kim, Ju Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.9
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    • pp.853-860
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    • 2017
  • To evaluate the effects of mode II on the crack initiation and propagation stages, the effects in the fatigue threshold region under a mixed-mode I+II loading state was experimentally investigated. In the case of mixed-mode I + II, during the crack initiation stage, as the loading application angle (${\theta}$) increased, cracks occurred in the lower load owing to the effects of mode II, while the crack propagation rate decreased. The effects of mode II were experimentally investigated in the crack propagation stage by means of multilevel loading direction variation. Following mixed-mode I+II ($0^{\circ}{\rightarrow}{\theta}{\rightarrow}60^{\circ}$), as the load application angle increased, the fatigue crack propagation rate decreased, as did the fatigue crack propagation rate, which occurred later. Following mixed-mode I + II in case of(${\theta}{\geq}75^{\circ}$), the fatigue crack propagation rate was found to increase, while the fatigue life decreased.

Effect of Loading Variables and Temperature on Fatigue Crack Propagation in SA508 Cl.3 Nuclear Pressure Vessel Steel (원자로압력용기강에서 하중변수와 온도가 피로균열진전에 미치는 영향)

  • Kim, B. S.;Lee, B. H.;Kim, I. S.
    • Nuclear Engineering and Technology
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    • v.27 no.6
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    • pp.825-832
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    • 1995
  • The effect of loading variables and temperature on fatigue crack growth rate in SA508 Cl.3 nuclear pressure vessel steel was investigated in air environment Crack growth rate tests on compact tension specimen of thickness 12mm were conducted by using sinusoidal waveform. The crack length was monitored by compliance method. Test conditions were at 0.1 and 0.5 of load ratio, at 1 and 10 Hz of loading frequency, and at room temperature to 40$0^{\circ}C$. At the lower temperatures, the fatigue crack propagation was not affected by the frequency and temperature, while at the higher temperatures above 12$0^{\circ}C$, fatigue crack growth rate increased with decreasing loading frequency and increasing temperature. This accelerated fatigue crack propagation was associated with the increase of oxidation rate at the ahead of crack tip. Fatigue crack growth rate increased with in-creasing the load ratio. The effect of load ratio was more significant at the lower temperature, while the dependence on load ratio decreased with increasing temperature. The sensitivity of load ratio to temperature can be explained by crack closure with the oxidation process.

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An Estimation of the Fatigue Behavior on the Cruciform Type Specimen by Variation of the Stress Ratio (응력비 변화에 따른 십자형 접합부의 피로거동 평가)

  • 김태봉;서상구;우상익
    • Journal of the Korean Society of Safety
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    • v.15 no.1
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    • pp.140-145
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    • 2000
  • This paper was composed with fatigue test of the cruciform specimens, as load carrying and non-load carrying type. It also has performed computational analyses for geometric condition of the fillet welding bead. As test results, the effect of stress ratio in the specimen was insignificant. Stress ranges were varied with R=0.1~0.2. The fatigue cracks that were found in the load carrying type specimens and most specimens welded with contact were developed at the end of welds. The fatigue strength of specimen that have fractured in maternal plate was found about ${\Delta}\sigma_c$=63.5MPa. It's about 24% less than that of the non-load carrying type specimens having about ${\Delta}\sigma_c$=83.8MPa. A category of the Fatigue design specifications which provide for cruciform details was defined grade C as a stress of the maternal member. And then, the fatigue strength to be transformed into the maternal stress was found about 78.27 MPa, it tends to be less than that of allowable fatigue strength.

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Prediction of Fatigue Life for Composite Rotor Blade of Multipurpose Helicopter Using Strength Degradation Model (강도저하모델을 이용한 다목적헬리콥터용 복합재로터깃 피로수명예측)

  • 권정호;서창원
    • Composites Research
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    • v.14 no.2
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    • pp.50-59
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    • 2001
  • The predictions of residual strength evolution and fatigue life of full scale composite rotor blade for multipurpose helicopter were studied using a strength degradation model. Flight-by-flight load spectrum was developed on the basis of FELIX standard spectrum data. The laminated structural analysis was also performed to obtain corresponding local stress and/or strain spectra for each ply of laminate skin and glass roving spar structures around the blade root where fatigue damage was severely anticipated.

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7075-T73 알루미늄 합금의 피로 균열진전의 지연현상과 이의 기구

  • 김정규;박병훈
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.4
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    • pp.883-891
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    • 1990
  • 본 연구에서는 항공기 구조용 재료로서 널리 사용되고 고장력 7075-T73 알루 미늄합금을 준비하고, 균열깊이 a/W변화에 따른 단일과대하중후의 지연현상을 기준응 력확대계수범위 .DELTA.K$_{b}$ 및 과대하중비 %O.L. 과 함께 검토하였다.

Evaluation on Fatigue Behavior of Resilience pad for Sleeper Floating Track System in Urban Transit (도시철도 침목플로팅궤도(STEDEF)의 침목방진패드 피로거동 분석)

  • Choi, Jung-Youl;Lee, Jeong-Sug;Bong, Jae-Geun;Kim, Su-Jin;Chung, Jee-Seung
    • The Journal of the Convergence on Culture Technology
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    • v.6 no.3
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    • pp.347-352
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    • 2020
  • In this study, the variation of track impact factor according to the spring stiffness change rate of sleeper resilience pad was analyzed based on field measurements. In addition, the correlation between field measurement results and 7 million fatigue test results was verified. The fatigue effect diagram of the sleeper resilience pads was presented considering the nonlinear deterioration characteristics of the sleeper resilience pads used for the STEDEF track. Based on the field measurement results, the nonlinear characteristics of the track impact factor for the spring stiffness change rate over 30% of sleeper resilience pad on the track impact factor-track support stiffness diagram were analyzed to be consistent with the fatigue test results.