• Title/Summary/Keyword: 피로 마모

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The Effect of Fretting Wear on Fatigue Life of Press-fitted Shaft (압입축에 발생하는 프레팅 마모가 피로수명에 미치는 영향)

  • Lee, Dong-Hyong;Kwon, Seok-Jin;Choi, Jae-Boong;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.11
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    • pp.1083-1092
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    • 2007
  • The objective of the present paper is to evaluate the effect of the evolution of contact surface profile caused by fretting wear on fatigue life of press-fitted shaft by means of an analytical method based on experimental data. A finite element analysis was performed to analyze the stress states of press-fitted shaft, considering the worn contact profiles of shaft. The fatigue lives of the press-fitted shaft reflecting the evolution of contact stress induced by fretting wear were evaluated by stress-life approach using fatigue notch factor. It is found that the stress concentration of contact edge in press-fitted shaft decreases rapidly at the initial stage of total fatigue life, and its location shifts from the contact edge to the inside with increasing number of fatigue cycles. Thus the change of crack nucleation position in press-fitted shaft is mainly caused by the stress change of contact edge due to the evolution of contact surface profile by fretting wear. Furthermore, the estimated fatigue lives by stress-life approach at the end of running-in period of the fretting wear process corresponded well to the experimental results. It is thus suggested that the effect of fretting wear on fatigue life in press fits is strongly related to the evolution of surface profile at the initial stage of total fatigue life.

The Effect of Fluidized-Bed Variables on Attrition of Solid Particles (유동층 공정변수의 고체입자 마모에 미치는 영향)

  • Moon, Young-Sub;Yi, Chang-Keun;Son, Jae-Ek;Ryu, Chung-Keol;Choi, Jeong-Hoo
    • Applied Chemistry for Engineering
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    • v.16 no.5
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    • pp.603-608
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    • 2005
  • This study was conducted to investigate particle attrition characteristics in a gas desulfurization using zinc titanate sorbent in a 0.035 m i.d. by 1.34 m height gas fluidized bed reactor. Gas jetting from the distributor and bubbling in the gas fluidized bed were found to be the main causes of particle attrition. The experiment was carried out under a slow attrition rate condition to compare the performance of the batch reactor to that of a continuous reactor. The attrition index (AI) and corrected attrition index (CAI) were measured at various the gas velocity, temperature, pressure, and bed weight, in the gas fluidized bed, during the dexulfurization process. The AI (5) and CAI (5) decreased as the bed weight increased. Particle destruction occurred when the particles started to experience physical fatigue under specific impacts over several iterations. AI (5) and CAI (5) also increased as relative humidity, gas velocity and pressure increased, and as temperature decreased. Particle attrition was mainly affected by gas jetting from the distributor, and abrasion resulted in smaller particles than fragmentation did.

Case report: Full mouth rehabilitation for patient with heavy occlusal force and excessive abrasion (강한 교합력과 과도한 마모를 보이는 환자의 전악수복 증례)

  • Park, Ji-Hee;Vang, Mong-Sook;Yang, Hong-So;Park, Sang-Won;Yun, Kwi-Dug;Lim, Hyun-Pil
    • The Journal of Korean Academy of Prosthodontics
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    • v.51 no.2
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    • pp.119-124
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    • 2013
  • Many of the patients with extensive abrasion need comprehensive restorative treatment. The abrasion is usually caused by attrition, besides of it, there are many reasons for it. The plan of treatment should be started on assessment of the type of attrition and the etiologic analysis. Patient with well-developed masticatory muscle, alveolar process, and high occlusal force and also with little muscle length difference between the stable and the contracted state should be carefully assessed for the vertical dimensional loss and the restoration should be carefully designed. Decrease of tooth length can be compensated by the growth of the alveolar bone height; therefore, consistency of the occlusal vertical dimension is maintained. Accordingly, a careless increase of the vertical dimension can produce muscle fatigue, depressed tooth and pain, and fracture of the restoration. In this case, the patient with multiple tooth abrasion and clenching habit, the edentulous maxillary area is restored with amalgam inserted RPD, and the dentulous area of the maxilla and mandible are treated with fixed restoration accompanying with the increase of vertical dimension. Consequently, we are going to report about the satisfying result in both functional and esthetic aspects.

A Study on the Equivalent Fatigue Damage of the Steel Railway Bridge (강철도교(鋼鐵道橋)의 등가피로피해(等價疲勞被害)에 관한 연구(硏究))

  • Chang, Dong Il;Lee, Jong Deuk;Chung, Yeong Wha
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.2 no.4
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    • pp.11-21
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    • 1982
  • The dynamic strain-time(${\varepsilon}$-t) curves of the fatal members in three existing steel railway bridges was measured during the selected trains was passing, and was regulated statistically. By the results of these the equivalent fatigue damages of the selected members was calculated in comparison with the allowable stresses, and was examined. From these the base available in evaluating the stability and the lifeproof of the steel railway bridge was obtained. In addition to this, the following several properties which could be used availably in designing the steel railway bridges. It was conformed that the fatigue damages was different each other even in the same members, if the unit weight of the trains was same but the weights and the dispositions of the wheels of the trains was different each other. It was indicated that the fatigue damages was larger in the members which had the defects in components of the materials, the flaws being made during producing and constructing, and the corrosions, etc. It was considered that more a vailable data could be obtained, if the same studies were continued under the spans and the types of the bridges being changed continuously.

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A Study on the Mechanical Properties by High-Frequency Induction Hardening of SCM440 Steel (고주파 담금질에 의한 SCM440강의 기계적 특성에 관한 연구)

  • Ahn, Seok-Hwan;Nam, Ki-Woo;Kim, Tae-Il;Lee, Mun-Yong;Kim, Dong-Kyu
    • Journal of Ocean Engineering and Technology
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    • v.23 no.2
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    • pp.74-80
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    • 2009
  • Surface hardening treatments, such as using the high-frequency induction hardening method, are widely used to increase the fatigue life and prevent the failure of materials by locally increasing the surface hardness. This method, in particular, brings an improvement in static strength by compressive residual surface stress due to the hardening. In this study, the mechanical properties of high-frequency induction hardened SCM440 steel were investigated. These results were also compared with those for base metal and a Q/T (tempering after quenching) treatment specimen. The test results showed that partially high-frequency induction hardened SCM440 steel specimens were more improved in static strength, surface hardness, fatigue limit, and anti-wear than the base metal and Q/T treatment specimens. In particular, the fatigue limit of the high-frequency induction hardened SCM440 steel increased by more than about 52% compared to that of base metal and by about 25% compared to that of the Q/T specimen.

Experimental Investigation to Establish Correlation between Specific Film Thickness and Sound Signals in a Spur Gear System (스퍼 기어 시스템의 음향 신호와 비 유막 두께(Specific Film Thickness)의 상관관계에 관한 실험적 연구)

  • Kim, Jongsik;Amarnath, M.;Lee, Sangkwon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.8
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    • pp.643-650
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    • 2014
  • Gear transmission system is widely applied in engineering. As the problem of contact fatigue, wear, lubrication failure etc, the condition of gear teeth contacts will be worse. The vibration and sound signals in the gear system will be affected by the some failures like scuffing, abrasive wear and spalling due to the deterioration of gear teeth surface. By studying the estimation of specific film thickness, measurement of reduction in tooth thickness, visual examination of wear mechanisms on the gear teeth and their effects on the statistical parameters of vibration and sound signals, the research obtained the satisfactory results on accessing the surface fatigue wear in a spur gear system. The paper utilizes the relationship between statistical parameters obtained from sound signals and Stribeck curve to confirm the hypothesis of dependency of surface fatigue wear, specific film thickness.

Fatigue and Wear Properties of Semi-Liquid Formed SiCp/AZ91HP Mg Composites (반용융 성형가공한 SiCp/AZ91HP Mg복합재료의 피로 및 내마모 특성)

  • Ha, Hong-Soo;Kim, Myoung-Gyun;Ahn, Sun-Kyu;Lim, Byeong-Soo;Kim, Young-Jig
    • Journal of Korea Foundry Society
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    • v.17 no.5
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    • pp.472-479
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    • 1997
  • The effect of size and mass fraction of SiC particulate on the fatigue and wear have been investigated for semi-liquid formed SiCp/AZ91HP Mg composites. In the study, different particulate sizes of 7, 20, $50 {\mu}m$ were prepared with various mass fraction for sample preparation. By tension-tension fatigue tests, whose procedures are standardized in ASTM standard 647E-93, the da/dN vs. ${\Delta}K$ curves were obtained. Also, the crack propagation paths were observed by optical microscope. As a result of wear test, specific wear loss is decreased with increasing mass fraction and particulate size. Specific wear loss of 30 mass% $50 {\mu}m$ SiC reinforced Mg composite is compared to SKD11.

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Characterization of Contact Surface Damage in a Press-fitted Shaft below the Fretting Fatigue Limit (피로한도 이하에서 발생하는 압입축의 접촉손상 특성)

  • Lee, Dong-Hyong;Kwon, Seok-Jin;Ham, Young-Sam;You, Won-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.42-47
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    • 2010
  • In this paper, the characteristics of contact surface damage due to fretting in a press-fitted shaft below the fretting fatigue limit are proposed by experimental methods. A series of fatigue tests and interrupted fatigue tests of small scale press-fitted specimen were carried out by using rotating bending fatigue test machine. Macroscopic and microscopic characteristics were examined using scanning electron microscope (SEM), optical microscope or profilometer. It is found that fretting fatigue cracks were initiated even under the fretting fatigue limit on the press-fitted shafts by fretting damage. The fatigue cracks of press-fitted shafts were initiated from the edge of contact surface and propagated inward in a semi-elliptical shape. Furthermore, the fretting wear rates at the contact edge are increased rapidly at the initial stage of total fatigue life. After steep increasing, the increase of wear rate is nearly constant under the load condition below the fretting fatigue limit. It is thus suggested that the fretting wear must be considered on the fatigue life evaluation because the fatigue crack nucleation and propagation process is strongly related to the evolution of surface profile by fretting wear in the press-fitted structures.

Thermal/Mechanical Properties of Hafnium Carbide Coatings on Carbon-Carbon Composites (탄소-탄소 복합재료의 하프늄 탄화물 코팅재의 열적/기계적 특성)

  • Choi, So-dam;Seo, Hyoung-IL;Lim, Byung-Joo;Sihn, Ihn Cheol;Lee, Jung Min;Park, Jong Kyoo;Lee, Kee Sung
    • Composites Research
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    • v.31 no.5
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    • pp.260-266
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    • 2018
  • This study investigates thermal and mechanical characterization of Hafnium carbide coating on the $C_f-C$ composites. The hafnium carbide coatings by vacuum plasma spray on the C/C-SiC composites are prepared to evaluate oxidation and wear resistance. We perform the thermal durability tests by thermal cycling at $1200^{\circ}C$ for 10cycles in air and investigates the weight change of each cycle. We also evaluate the wear and indentation behavior using tungsten carbide ball indenter as a mechanical evaluation. As a result, the HfC coating is beneficial to reduce of weight loss during thermal cycling test and improve the elastic property of C/C-SiC composite. Especially, the HfC coating improves the wear resistance of C/C-SiC composite.

회전축계의 진동해석 시스템

  • 김영주;이동환
    • Journal of KSNVE
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    • v.4 no.3
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    • pp.264-272
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    • 1994
  • 동력을 발생하거나 이를 이용하는 대부분의 기계장치는 회전하는 축계 장치 를 갖고 있는데 이들은 중량을 갖는 회전체와 이것을 지지하거나 연결하는 강성축과 베어링으로 구성되므로 진동형태에 따른 고유진동수를 나타낸다. 그 결과 축계 장치 가 운전되는 동안 발생하는 기진력이 축계 강도를 초과하거나 진동수가 시스템의 공진점에 일치하던지 가까우면 이들 진동에 의해 축계 장치에 부착되어 있는 카프링, 감속기어, 지지베어링, 밀봉씰, 공정볼트 등이 이상마모 또는 피로파괴의 원인이 되므로 설계시나 운전중에 이에 대한 진동원인들을 PC를 이용하여 현장운전자들이 쉽게 규명할 수 있도록 개발하고 발생되는 진동문제를 효과적으로 해결할 수 있는 진동 저감장치를 몇 가지 소걔하였다. 국내에서 제작되는 선박, 자동차, 발전프랜트 또는 여기에 설치되는 엔진의 진동저감울 위해 이들 소프트웨어와 하드웨어들은 국내 관련기업의 현장기술 지도를 위해 여러차례 활용된 바 있으며 이를 이용하므로 써 축계진동 저감기술 자립은 물론 국산화 제품의 성능향상에도 크게 기여할 수 있다고 본다.

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