• Title/Summary/Keyword: 피로파손

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The CFD Analysis for the Fatigue Life Evaluation of HRSG Structure (배열회수 보일러 구조물의 피로수명 평가를 위한 유동해석)

  • Kim, Jinbeom;Kim, Chulho
    • Journal of Energy Engineering
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    • v.29 no.3
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    • pp.7-17
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    • 2020
  • Heat recovery steam generator(HRSG) generate steam using the high-temperature exhaust energy of gas turbines. Structures of HRSG are damaged by flow induced vibration of flue gas in some cases. In order to evaluate fatigue life to predict damage to a structure, a vibration analysis caused from flue gas should be used to derive the Power Spectral Density(PSD). However, it is very difficult to experimentally derive the vibrations generated by the exhaust gas form of gas turbines, which is very fast and complex. It was able to establish a way to identify vibration characteristics depending on the location of the structure by using high computing resources, large eddy simulation (LES). Random vibration analysis through these vibration characteristics(PSD) can evaluate the fatigue life of a structure.

Fatigue Strength Evaluation of Bogie Frame of Urban Maglev Train (도시형 자기부상열차 대차 프레임의 피로강도 평가)

  • Han, Jeong Woo;Kim, Heung Sub;Bang, Je Sung;Song, See Yeob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.7
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    • pp.945-951
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    • 2013
  • This study evaluated the fatigue strength of the bogie frame of an urban maglev train through fatigue analysis, cumulative damage, and fatigue tests based on a proposed fatigue evaluation method. The results of FEM analysis in which various load combinations were adopted showed that all data were under the fatigue limit of a butt welded joint made of A6005 in a Goodman diagram. The cumulative fatigue damage was calculated at the highest level from a bolt connecting the area of the electromagnetic pole in the casting block; however, the total sum was evaluated as D=0.808 based on $1{\times}10^7$ cycles, which indicates that it did not exceed the failure criteria. In addition, the results of the fatigue testshowed that there was no crack at any position in the bogie frame, which corresponded to the results of fatigue analyses.

Fatigue Life Estimation of Induction-Hardened Drive Shaft Under Twisting Loads (비틀림 하중을 받는 고주파열처리 드라이브 차축의 피로수명 평가)

  • Kim, Tae Young;Kim, Tae An;Han, Seung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.567-573
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    • 2017
  • The drive shaft of passenger vehicle has an important role in transmitting the torque between the power train system and the wheels. Torsional fatigue failures occur generally in the connection parts of the spline edge of the drive shaft, when there is significant fatigue damage under repeated twisting loads. A heat treatment, an induction hardening process, has been adopted to increase the torsional strength as well as the fatigue life of the drive shaft. However, it is still unclear how the extension of the induction hardening process in a used material relates to its shear-strain fatigue life range. In this study, a shear-strain controlled torsional-fatigue test with a specially designed specimen was conducted by an electro-dynamic torsional fatigue test machine. A finite element analysis of the drive shaft was carried out using the results obtained by the fatigue experiment. The estimated fatigue life was verified through a twisting load test of the real drive shaft in a test rig.

Low Cycle Fatigue Life Behavior of GFRP Coated Aluminum Plates According to Layup Number (적층수에 따른 GFRP 피막 Al 평활재의 저주기 피로수명 평가)

  • Myung, Nohjun;Seo, Jihye;Lee, Eunkyun;Choi, Nak-Sam
    • Composites Research
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    • v.31 no.6
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    • pp.332-339
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    • 2018
  • Fiber metal hybrid laminate (FML) can be used as an economic material with superior mechanical properties and light weight than conventional metal by bonding of metal and FRP. However, there are disadvantages that it is difficult to predict fracture behavior because of the large difference in properties depending on the type of fiber and lamination conditions. In this paper, we study the failure behavior of hybrid materials with laminated glass fiber reinforced plastics (GFRP, GEP118, woven type) in Al6061-T6 alloy. The Al alloys were coated with GFRP 1, 3, and 5 layers, and fracture behavior was analyzed by using a static test and a low cycle fatigue test. In the low cycle fatigue test, strain - life analysis and the total strain energy density method were used to analyze and predict the fatigue life. The Al alloy did not have tensile properties strengthening effect due to the GFRP coating. The fatigue hysteresis geometry followed the behavior of the Al alloy, the base material, regardless of the GFRP coating and number of coatings. As a result of the low cycle fatigue test, the fatigue strength was increased by the coating of GFRP, but it did not increase proportionally with the number of GFRP layers.

A Practical Model for the Fatigue Reliability Analysis of Steel Highway Bridges (강도로교의 피로신뢰성 해석을 위한 실용적 모형)

  • 신재철;장동일;이성재;조효남
    • Computational Structural Engineering
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    • v.1 no.1
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    • pp.113-122
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    • 1988
  • A practical model for predicting the risk of fatigue failure of steel highway bridges is developed in this study. The proposed model is derived from fatigue reliability methods by incorporating various factors which may affect the fatigue life of bridges. The fatigue reliability function is assumed to follow the Weibull distribution. The computational form of the Weibull is adopted from Ang-Munse's approach that includes all the statistical uncertainties of the fatigue life of steel members and the stress ranges under variable amplitude loadings. The model accounts for the variation in ADTT, the change in stress history and the effects of inspections, which may occur during the serivce life of bridges. Stress range histograms are collected from the random stress spectra based on the field measurements of an existing bridge, and, thus, the resulting stress range frequency distribution is modelled with a beta distribution. The results of applications of the proposed fatigue analysis methods to an existing bridge show that the proposed models with the computer program developed for numerical computations can be used as a practical tool for the fatigue rating or for the predictions of the remaining fatigue life of deteriorated existing steel bridges.

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A Study on Estimation of the Pavement fatigue Life by Loading (하중작용(荷重作用)에 의한 포장수명(鋪裝壽命)에 관한 연구(硏究))

  • Nam, Young Kug
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.9 no.4
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    • pp.83-92
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    • 1989
  • For many of the rigid pavements the observations of significantly different performances were explained to relate distress mechanisms to distress manifestation and to develope better prediction of performance. This paper summarizes the result of an investigation of the resilient elastic and fatigue behavior of inservice cement concrete pavements. Static indirect tensile tests were. conducted in order to estimate the average tensile strength of each of the projects Repeat-load indirect tensile tests were conducted to determine the fatigue and resilient elastic characteristics and the relationship between fatigue life and stress/strength ratio. Deformation measurements were taken during fatigue testing in order to determine the resilient elastic properties of the material and the changes in these properties during the test period.

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Prediction of Reliability of Fatigue Limit of S34MnV Steel for Marine Diesel Engine Crank Throw Components (선박용 디젤 엔진 크랭크 스로 부품용 S34MnV강의 피로한도에 대한 신뢰도 예측)

  • Kim, Seon Jin;Kong, Yu Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.8
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    • pp.751-757
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    • 2016
  • The aim of this study is to estimate the reliability of fatigue limit of the material used for crank throw components according to the staircase method. The material used for crank throw components is forged S34MnV grade steel, which is heat treated by normalizing and tempering. In this work, to predict the reliability of the design fatigue strength, axially loaded constant amplitude fatigue testing was conducted. The test specimens were loaded with an axial push/pull load with a mean stress of 0 MPa, which corresponds to a stress ratio of R=-1. The fatigue test results were evaluated by Dixon-Mood formulas. The values of mean fatigue strength and standard deviation predicted by the staircase method were 296.3 MPa and 10.6 MPa, respectively. Finally, the reliability of the fatigue limit in some selected probability of failure is predicted. The proposed method can be applied for the determination of fatigue strength for design optimization of the forged steel.

Development of Fatigue Model of Concrete Pavement Considering Environmental Loading (환경하중을 고려한 콘크리트 포장 피로모형의 개발)

  • Lim, Jin Sun;Kim, Yeon Bok;Jeong, Jin Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.6D
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    • pp.819-829
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    • 2008
  • Fatigue cracking occurs over long time period because dynamic strength of slab continuously decreases by vehicle loading repetitively applied to the concrete pavement. To more accurately predict the fatigue life of the concrete pavement, the stress due to environmental loading should be considered prior to calculating the stress due to the vehicle loading because the stress due to temperature and moisture distribution always exists within the slab. Accordingly, a new fatigue model considering the environmental loading was developed in this research by evaluating factors of existing fatigue models most widely used and by making data points from the models. The applicability of the new model was evaluated by performing a fatigue analysis on the general concrete pavement structure using local climatic and traffic conditions in Korea. It was concluded that the top-down cracking due to the tensile stress at top of the slab is dominant cause of the fatigue failure than the bottom-up cracking occurred at bottom of the slab. More advanced fatigue analysis considering vehicle speed is expected by developing this study.