• Title/Summary/Keyword: 피로균열발생

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Effect of Nitriding on Fatigue Crack Initiation and Growth Rate in Ni-Cr-Mo Steel (SNCM강의 피로균열의 발생 및 전파속도에 미치는 질화처리의 영향)

  • Kim, Min-Gun;Lim, Bok-Kyu
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.6
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    • pp.315-319
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    • 2003
  • Effect of nitriding on fatigue crack initiation and growth rate has been studied in Ni-Cr-Mo steel. Specimens were nitrided at $860^{\circ}C$ for 15 hr. The fatigue limit of nitrided specimens were superior to those ofannea1ed($860^{\circ}C$, 15 hr) specimens. Based on detailed observations of slip band and micro crack initiation, it is concluded that the excellent fatigue limit of nitrided specimens is attributed to improved slip initiation resistance by nitriding. The characteristic of fatigue crack growth rate of nitrided specimens was investigated by comparing with those of annealed specimens. It was found that the crack growth rate was markedly decreased and the threshold stress intensity factor range was improved by nitriding. It is concluded that the excellent fatigue limit of nitrided specimens is also attributed to improved fatigue crack growth rate and threshold stress intensity factor range by nitriding.

An Effect of Repair & Retrofit of Stringer in Steel Plate Girder Railway Bridge with Fatigue Cracks (피로균열이 발생한 강판형 철도교 세로보의 보수보강효과)

  • Hong, Sung-Wook
    • Journal of the Korean Society of Safety
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    • v.25 no.1
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    • pp.65-71
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    • 2010
  • In this study, a series of finite element analysis using LUSAS were performed in order to assess the quantitative effects of repair and retrofit of stringer in steel plate girder railway bridge with fatigue cracks. And cutoff types of end part of upper flange were considered as right-angled type and round-angled type. Also, as a method of repair and retrofit of fatigue cracks in stringer, perforation of stop-hole and installation of bracket were considered. From the analysis result, it was possible to assess the fatigue safety and fatigue life of stringer with fatigue cracks, and to estimate the stress intensity factor range in cut-off part of stringer using J-integral method. Also, according to the method of perforation of stop-hole and installation of bracket, it was possible to calculate the crack propagation life at the cut-off part of stringer.

Evaluation of AE Signal caused by the Fatigue Crack (피로균열시 발생되는 AE신호 분석)

  • Kim, Jae-Gu;Gu, Dong-Sik;Choi, Byeong-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.572-577
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    • 2011
  • The acoustic emission (AE) technique is a well-known non-destructive test technique, both in research and for industrial applications. It is mainly used to monitor the onset of cracking processes in materials and components. Predicting and preventing the crack phenomenon has attracted the attention of many researchers and has continued to provide a large incentive for the use of condition monitoring techniques to detect the earliest stages of cracks. In this research, goal is in grasping features of AE signal caused by crack growth. The envelope analysis with discrete wavelet transform (DWT) is used to find the characteristic of AE signal. To estimate feature of divided into three by crack length, the time waveform and the power spectrum were generated by the raw signals and the transferred signal processed by envelope analysis with DWT.

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A Study on the Prediction of Fatigue Crack Initiation Life of Hole Expansion Plate (홀 확장 판재의 피로균열 발생수명 예측에 관한 연구)

  • 이동석;이준현
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.129-135
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    • 2003
  • The fatigue life of a structure can be enhanced by improving the mechanical and metallurgical aspects to strengthen the material around regions of high stress. Coldworking of holes in structures is one of the mechanical methods of strengthening material. The material for this research is A12024-T351 which is used for the primary member or aircraft. Specimens were tested under constant amplitude loading and residual stresses measured by X-ray diffraction technique. Fatigue crack initiation life was evaluated by a strain-life equation which was considered initial residual stress and residual stress relaxation exponent as a function of the strain amplitude. The predictions on fatigue crack initiation life were compared with experimental results. A wide range of discrepancies between them was found.

High Density Energy Welding of Gas Turbine Alloys

  • Kim, Hwan-Tae
    • Proceedings of the KWS Conference
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    • 2001.10a
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    • pp.140-142
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    • 2001
  • 항공기의 제트 엔진을 비롯하여 육상용 발전기, 선박용 엔진, 로켓 엔진 등에 널리 사용되는 터빈 블레이드를 포함한 고온용 가스터빈 부품은 최대 온도 120$0^{\circ}C$ 이상의 고온에 노출되어 가혹한 기계적 응력을 받는 동시에 고온에서의 표면 안정성이 요구되므로 초내열 니켈 합금(superalloy), 티타늄 합금, 내열강 등의 고온강도가 우수한 합금이 사용된다. 그런데 합금성분이 많이 첨가된 내열 합금을 용접하는 경우, 미세균열, 용접부의 기계적 성질의 저하, 용접열영향부의 내식성과 내산화성의 저하, 용접외부 결함에 의한 피로강도 저하 등의 문제가 발생하므로 이를 해결해야 한다. 본고에서는 생산성과 용접품질이 우수한 고밀도 에너지빔 용접의 적용 현황에 관하여 고찰코자 한다.

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Evaluation of Fatigue Damage for Wind Turbine Blades Using Acoustic Emission (음향방출(AE)을 이용한 풍력 블레이드의 피로손상 평가)

  • Jee, Hyun-Sup;Ju, No-Hoe;So, Cheal Ho;Lee, Jong-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.3
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    • pp.179-184
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    • 2015
  • In this study, the flap fatigue test of a 48 m long wind turbine blade was performed for 1 million cycles to evaluate the characteristics of acoustic emission signals generated from fatigue damage of the wind blades. As the number of hits and total energy continued to increase during the first 0.6 million cycles, blade damage was constant. The rise-time result showed that the major aspects of damage were initiation and propagation of matrix cracks. In addition, the signal analysis of each channel showed that the most seriously damaged sections were the joint between the skin and spar, 20 m from the connection, and the spot of actual damage was observable by visual inspection. It turned out that the event source location was related to the change in each channel's total energy. It is expected that these findings will be useful for the optimal design of wind turbine blades.

Development of Failure Criterion for Asphalt Concrete Pavement Based on AASHTO Design Guide (AASHTO 설계법을 이용한 아스팔트 콘크리트 포장체의 피로파괴준식 개발에 관한 연구)

  • Kim, Soo Il;Lee, Kwang Ho
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.11 no.3
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    • pp.59-65
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    • 1991
  • Failure criteria for asphalt concrete pavements are developed combining the AASHTO design equation and the multi-layered elastic theory. Thickness range including typical layer thicknesses of four-layer Korea highway structures are employed for pavement structure models. Total of 2430 pavement models with different layer thicknesses and moduli are analyzed. Models with crushed stone and asphalt stabilized base courses are equally included in the analysis. Number of load repetition and the maximum tensile strain at the bottom of asphalt layer are computed from the AASHTO design equation with terminal PSI=2.5 and multi-layered elastic computer program, SINELA, respectively. Failure criteria are developed through the regression analysis. From the analysis, failure criteria for the asphalt concrete pavements with 50% and 95% reliability levels are developed. It is found that the failure criterion of 95% reliability level gives similar results with existing fatigue failure criteria whose terminal performance condition is crack development when compared in a graphical form an equation to estimate failure criterion for a specific reliability level is also proposed.

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Crack Initiation Life Analysis in Notched Pipe Under Cyclic Bending Loads (굽힘피로 하중을 받는 배관의 피로균열 발생수명 예측)

  • Gwak, Sang-Rok;Lee, Jun-Seong;Kim, Yeong-Jin;Park, Yun-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.10
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    • pp.1528-1534
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    • 2001
  • In order to improve Leak-Be(ore-Break methodology, more precisely the crack growth evaluation, a round robin analysis was proposed by the CEA Saclay. The aim of this analysis was to evaluate the crack initiation life, penetration life and shape of through wall crack under cyclic bending loads. The proposed round robin analysis is composed of three main topic; fatigue crack initiation, crack propagation and crack penetration. This paper deals with the first topic, crack initiation in a notched pipe under four point bending. Both elastic-plastic finite element analysis and Neuber's rule were used to estimate the crack initiation life and the finite element models were verified by mesh-refinement, stress distribution and global deflection. In elastic-plastic finite element analysis, crack initiation life was determined by strain amplitude at the notch tip and strain-life curve of the material. In the analytical method, Neuber's rule with the consideration of load history and mean stress effect, was used for the life estimation. The effect of notch tip radius, strain range, cyclic hardening rule were examined in this study. When these results were compared with the experimental ones, the global deformation was a good agreement but the crack initiation cycle was higher than the experimental result.

Investigation of Detectable Crack Length in a Bolt Hole Using Eddy Current Inspection (와전류탐상검사를 이용하여 탐지 가능한 볼트홀 내부 균열 길이 연구)

  • Lee, Dooyoul;Yang, Seongun;Park, Jongun;Baek, Seil;Kim, Soonkil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.8
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    • pp.729-736
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    • 2017
  • In this study, the physics-based model and machine learning technique were used to conduct model-assisted probability of detection (MAPOD) experiments. The possibility of using in-service cracked parts was also investigated. Bolt hole shaped specimens with fatigue crack on the hole surface were inspected using eddy current inspection. Owing to MAPOD, the number of experimental factors decreased significantly. The uncertainty in the crack length measurement for in-service cracked parts was considered by the application of Monte Carlo simulation.

Deep Learning-based Rail Surface Damage Evaluation (딥러닝 기반의 레일표면손상 평가)

  • Jung-Youl Choi;Jae-Min Han;Jung-Ho Kim
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.2
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    • pp.505-510
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    • 2024
  • Since rolling contact fatigue cracks can always occur on the rail surface, which is the contact surface between wheels and rails, railway rails require thorough inspection and diagnosis to thoroughly inspect the condition of the cracks and prevent breakage. Recent detailed guidelines on the performance evaluation of track facilities present the requirements for methods and procedures for track performance evaluation. However, diagnosing and grading rail surface damage mainly relies on external inspection (visual inspection), which inevitably relies on qualitative evaluation based on the subjective judgment of the inspector. Therefore, in this study, we conducted a deep learning model study for rail surface defect detection using Fast R-CNN. After building a dataset of rail surface defect images, the model was tested. The performance evaluation results of the deep learning model showed that mAP was 94.9%. Because Fast R-CNN has a high crack detection effect, it is believed that using this model can efficiently identify rail surface defects.