• Transactions of the Korean Society of Mechanical Engineers A
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• v.40 no.8
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• pp.751-757
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• 2016

The aim of this study is to estimate the reliability of fatigue limit of the material used for crank throw components according to the staircase method. The material used for crank throw components is forged S34MnV grade steel, which is heat treated by normalizing and tempering. In this work, to predict the reliability of the design fatigue strength, axially loaded constant amplitude fatigue testing was conducted. The test specimens were loaded with an axial push/pull load with a mean stress of 0 MPa, which corresponds to a stress ratio of R=-1. The fatigue test results were evaluated by Dixon-Mood formulas. The values of mean fatigue strength and standard deviation predicted by the staircase method were 296.3 MPa and 10.6 MPa, respectively. Finally, the reliability of the fatigue limit in some selected probability of failure is predicted. The proposed method can be applied for the determination of fatigue strength for design optimization of the forged steel.

• Journal of Welding and Joining
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• v.9 no.3
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• pp.10-17
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• 1991

용접구조물에서 용접이음부가 차지하는 비율은 매우 작은 경우가 많지만 용접이음부에는 각종 초기결함(이들 결함으로부터 진전하는 피로 균열, 환경에 의한 균열등을 포함) 및 용접 초기의 부정형을 비롯해서 형상적 불연속 등에서 유기되는 국부적인 응력, 변형률의 집중, 잔류응력, 구속응력, 용접금속이 갖는 숙명적인 야금적 특성의 불균일, bond부 및 HAZ부에서의 용접열 싸이클에 의한 재질의 국부적 강도저하등 용접부의 강도를 저하시키는 인자들이 복합되기 쉽고, 용접구조물 전체의 내파괴 건전성평가에서 용접부가 파괴 강도는 매우 중요하다. 용접구조물의 설계, 시공의 목적은 소요성능의 확보에 있고 구조물이 사용중에 성능손실이나 불안정 파괴가 발생하지 않도록 하는 것이 주요요건이 될 것이다. 현재의 제강기술수준에서 볼 때 모재의 강 도보다 오히려 용접부의 강도 특히 피로강도 및 파괴 인성을 적절하고 합리적으로 평가하는 것이 매우 중요하다고 해도 과언이 아닐 것이다. 용접부의 강도를 평가하는데 있어서 용접부에 발 생하는 용접결함에 대한 평가는 매우 중요하며 이들 결함에 대한 허용결함한계를 평가하여 보수 여부 및 용접구조물의 신뢰성을 평가 할 필요가 있다.

• Journal of Korean Society of Steel Construction
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• v.14 no.2
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• pp.385-394
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• 2002

Currently, high strength steel is not used for steel bridges in Korea, except for the SM570 high strength steel in very isolated cases. The study aimed to promote the active adaptation of high strength steel for long-span steel bridges. Thus, the fatigue behavior of SM570 and POSTEN80 high strength steel was investigated. For the experimental study, the butt welded joints samples were manufactured. Likewise, regular amplitude tensile fatigue tests were conducted. Test results, e.g., location of fatigue cracks and their propagation were compared with the findings of other researchers. After analyzing the effects of fatigue strength, e.g., static tensile strength and plate thickness of base metal, basic data for fatigue design criteria of SM570 and POSTEN80 high strength steel were presented.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.6
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• pp.669-676
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• 2014

A three-way catalyst substrate for domestic passenger car satisfies the design criteria for exhaust gas exchange and pressure drop but does not have satisfactory thermal fatigue performance. Prefracture faults in this three-way catalyst substrate has often been discovered in vehicle repair or vehicle inspection facilities. This paper presents a thermal fatigue performance estimation method for a three-way catalyst substrate using a probabilistic strength reduction factor model. This method is superior to the thermal fatigue performance estimation method for a three-way catalyst substrate that uses a deterministic strength model.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.8
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• pp.913-920
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• 2011

We describe the evaluation of the fatigue life and strength of a lightweight railway bogie frame made of glass fiber/epoxy 4-harness satin-woven composites. To obtain the S-N curve for the evaluation of the fatigue characteristics of the composite bogie frame, we performed a tension-compression fatigue test for composite specimens with different stacking sequences of the warp direction, fill direction, and $0^{\circ}/90^^{\circ}$ direction. We used a stress ratio (R) of -1, a frequency of 5 Hz, and an endurance limit of $10^7$. The fatigue strength of the composite bogie frame was evaluated by a Goodman diagram according to JIS E 4207. The results show that the fatigue life and strength of the lightweight composite bogie satisfy the requirements of JIS E 4207. Given its weight, its performance was better than that of a conventional metal bogie frame based on an SM490A steel material.

• Journal of the korean Society of Automotive Engineers
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• v.15 no.4
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• pp.34-43
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• 1993

본 고에서는 피로해석을 통한 승용차 강도/내구기법에 대하여 개략적으로 언급하였다. 피로해석에 어려운 점은 수명예측방법이 이론적으로 완전히 정립된 것도 아니며 하중 및 재료특성 그리고 주변 사용환경등에 대한 불확실성으로 정량적인 평가가 힘들다는 것이다. 하지만 설계시간의 단축 및 효과적인 경량화 달성을 위해서는 보다 효율적이며 범용화된 피로해석 기법의 개발이 필요하며 해석과정의 자동화도 반드시 이루어져야 할 과제이다.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.28 no.5A
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• pp.623-629
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• 2008

New high strength bolts are required due to the development of the high strength steel, the ultra-thick steel plates, and the long-span bridge, though high strength bolts with tensile strength of 1,000 MPa are mainly used in construction site of every country. Consequently, in this study, we estimated the fatigue strength by performing fatigue test of slip-resistant splices with slip coefficients applying the newly developed F13T high strength bolts. The fatigue test satisfied the Category B requirements with the fatigue strength of slip-resistant splices. Also we analyzed the fatigue fracture characteristics of slip-resistant splices.

• Journal of Korean Society of Steel Construction
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• v.14 no.3
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• pp.453-461
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• 2002

This study investigated the fatigue stength of non-load carrying cruciform welded joints, which was maunfactured using the SM570 and POSTEN80 high strengh steel. Factors such as fatigue strength, fatigue crack initiation and propagation, thickness effect, and the relatioinship between the static strength and the fatigue strength were examined and compared with previous fatigue testing results. Results showed that the fatigue strength of SM570 and POSTEN80 steel are higher than the grade represented on the design specification. It is also identified the size effect and the dependence of the static stength in a few cases.

• Journal of the Society of Naval Architects of Korea
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• v.30 no.4
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• pp.102-111
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• 1993

One of the most important design procedures for large sized structures is the evaluation of fracture strength against fatigue and brittle fractures threatening to occur in their steel members. In this paper, the safety assessment based upon the knowledge about the fracturing characteristics of such ship structures was discussed, which can be estimated from such phenomena as fatigue crack propagation and brittle fractures, as obtained by employing fracture mechanics at the basic design stage. Model tests with a partial structure specimen of full size was carried out to authenticate a question as to whether or not the fracturing characteristics of such sophisticated structures could be estimated with precision from ordinary scale specimen tests, It was shown that the behviour of fatigue crack growth of large sized structures in this study could be predicted from the results of ordinary scale specimen test.

• Journal of Korean Society of Steel Construction
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• v.28 no.6
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• pp.459-465
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• 2016

In this paper, it was performed the fatigue test to examine the effect of cyclic loading for the simple T-joint. Axial force of bolt by clamping and the change of the force by applied load were measured in the joint. And the bolt force, the failure mode and the fatigue strength under cyclic loading were investigated. The parameters of the tension joint were set to be the flange thickness and the diameter of bolt to a different stiffness of the joint in response to the combination. From the fatigue test, failure mode of tensile joints under cyclic loading could be evaluated using a static ultimate load of the specific failure mode in EC3. The fatigue strength of the tension joints was considerably higher than the fatigue strength of the EC3(36) that does not consider a lever action. However, the additional axial force by lever action occurs to an increase in the axial force of the bolt it requires a careful evaluation of the fatigue strength.