• 제목/요약/키워드: 피닝효과

검색결과 36건 처리시간 0.031초

피로손상을 받은 SM45C강에 대한 재피닝의 효과 (Effects of Re-Peening on the Fatigue Damaged SM45C Steel)

  • 강진식;서유원;김태형;정성균;신용승
    • 대한기계학회논문집A
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    • 제26권8호
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    • pp.1690-1697
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    • 2002
  • The effects of re-peening on the fatigue damaged material are studied in this paper. The effects of re-peening process on surface hardness, surface roughness, surface compressive residual stress, and fatigue life are investigated. The results can be summarized in brief as follows: The depth of hardening layer was increased by re-peening process. There is no large variation of the surface roughness by re-peening process. The compressive residual stress of shot-peened specimen decreases under the fatigue loading and then increases again by re-peening process. Re-peening process increases the fatigue lifo of shot-peened and fatigue damaged specimen. The increase of fatigue lift under high stress level is much higher than under low stress level.

파괴역학을 기초로 한 침탄치차의 굽힘강도에 미치는 쇼트피닝(Shot Peening)의 효과에 관한 연구 (The Effect of Shot Peening on the Bending Strength of Carburized Spur Gear Teeth Based on Fracture Mechanics)

  • S.K.Lyu
    • Journal of Advanced Marine Engineering and Technology
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    • 제21권5호
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    • pp.512-521
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    • 1997
  • This paper deals with an evaluation of the residual stress due to shot peening induced in a car¬burized gear tooth and its application to the fatigue crack propagation problem. The residual stress is estimated based on the assumption that the main cause of residual stress is the volume difference between the case and core due to martensitic transformation in cooling, and the influ¬ence of both the reduction of retained austenite and the strain in the surface layer induced by shot peening are considered. The reliability of the method is examined by comparison with stresses measured by the X-ray diffraction method. The stresses intensity factors are computed by the influence function method and the reduction of the factor due to the residual stress is demonstrat¬ed and discussed based on the fracture mechanics.

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용접부 응력부식균열 방지를 위한 쇼트피닝 효과의 유한요소 해석 (FEM Analysis of Effect of Shot Peening for Stress Corrosion Cracking at Welded Part)

  • 남기우;안석환
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.239-241
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    • 2004
  • Stress intensity factor of semi-circular crack front was calculated by FEM, and also allowable crack size which doesn‘t break out the fracture by SCC in residual stress field of STS materials. Allowable crack size was increased with compressive residual stress provided by shot peening on material surface, and with magnitude of compressive residual stress for depth direction.

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균열진전에 대한 쇼트피닝 효과 (Effect of Shot-peening on Fatigue Crack Growth)

  • 심동석;이승호;이명호
    • 한국해양공학회지
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    • 제18권6호
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    • pp.91-95
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    • 2004
  • In this study, to investigate the effects of shot peening on crack growth behavior, crack growth tests are conducted on spring steels and shot peened cracks. The probabilistic crack growth equation, which can represemt the sigmoidal crack growth behavior as recently reported by Kim and Shim, is used to evaluate the experimental results. The results show that fatigue cracks grows slower in the shot peened specimen than in the unpeened and, due to the compressive residual stress occurring on the specimen surface. In the case of the shot peened specimen, the initial stress intensity factor range and the fracture toughness is higher than the non-peened specimen because the compressive residual stress affects crack growth and fracture of the specimen.

침탄치차의 굽힘강도에 미치는 Shot Peening의 효과에 관한 연구 (A Study on the Effect of Shot Peened Treatments on the Strength of Carburized Gears)

  • 류성기;전형주;문봉호
    • 한국정밀공학회지
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    • 제14권9호
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    • pp.61-67
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    • 1997
  • Hardened layer and compressive residual stress created by carburized treatment effect on bending strength of gear massively. Also, shot peening treatment improves the strength of carburized gear as it does the hardness and residual stress of surface layer. In these days shot peening techniques are welcomed as one of physical improvement ways around the surface of materials. It is used widely because qualitative analysis of shot peening has become possible and surface treatment can be done with very little costs comparaed to other surface improvement methods. Therefore this study investigates the effect of shot peening in surface shape and bending fatigue strength after doing many kinds of shot peening treatments, then doing fatigue test and also explained characteristics of shot peening gear.

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차량용 중공 스테빌라이저바의 내측 쇼트피닝 효과 (Effect of Inner Shot Peening Process for Tubular Stabilizer Bars)

  • 서유원;서진원;이원기;김진영
    • 대한기계학회논문집A
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    • 제41권11호
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    • pp.1119-1124
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    • 2017
  • 차량 하부에 장착된 스테빌라이저바는 차량이 곡선 구간을 선회할 때 차량의 자체를 유지해 줌으로서 차량 주행을 보다 편안하게 해 준다. 스테빌라이저바는 중실과 중공 타입 2가지가 있으며, 차량의 경량화를 위해 중공 형태의 스테빌라이저바의 적용이 늘고 있다. 차량의 경량화를 위한 중공 스테빌라이저바는 중실에 비해 무게가 34% 이상 경량화가 가능하지만 경량화 비율이 높아질수록 제품의 내구 수명은 급격하게 감소하는 경향을 나타낸다. 이러한 내구 수명 감소에 대한 대책으로서 소재의 고강도 및 고경도 소재를 적용하거나 쇼트피닝 공법을 개선 하는 등의 노력을 통해 내구 수명을 보장할 수 있다.

크기가 다른 Shot에 의하여 Peening한 ZrO2 복합 세라믹스의 비커스 압입하중에 따른 와이블 통계 해석 (Weibull Statistical Analysis According to Vickers Indentation Load of Peened ZrO2 Composites Ceramics by Different Shot Size)

  • 안석환;김대식;남기우
    • 대한기계학회논문집A
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    • 제40권12호
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    • pp.987-995
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    • 2016
  • 본 연구는 $ZrO_2$의 비커스 경도에 대한 쇼트 피닝 효과를 연구하였다. 쇼트의 크기는 ${\phi}180{\mu}m$${\phi}300{\mu}m$를 사용하여 피닝하였다. 비커스경도는 압입하중 98 N과 294 N으로 측정하였다. 비커스 경도는 와이블 통계 해석을 수행하여, 볼 크기 및 압압 하중에 따르는 영향을 평가하였다. 척도 파라메터는 98 N 압입 하중 및 ${\phi}180{\mu}m$ 쇼트 볼에서 크게 나타났다. 형상 파라메터도 대체적으로 작은 쇼트 볼(180sp)이 크게 나타났다. 이것으로부터 SP처리에 의한 압축 잔류 응력은 $ZrO_2$의 기계적 성질의 향상에 좋은 방법이다.

티타늄 합금에 대한 레이저 쇼크 피닝에서 컨파인먼트에 따른 피닝 효과 모델링 (Modeling of a Confinement Effect in Laser Shock Peening on Titanium Alloy)

  • 이우람;김주한
    • 한국생산제조학회지
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    • 제22권4호
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    • pp.680-685
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    • 2013
  • In this study, the effect of laser shock peening on a titanium alloy was modeled using different confinements. Both liquid and solid confinement could be applied to laser shock peening, and solid confinement provided a dry laser shock peening process, which has the advantage of a corrosion-free effect. When a different confinement was applied to laser shock peening, a different peening effect would be expected. In our study, the peening effect was numerically modeled and simulated. The main effect of different confinements was a change in the impedances required to confine a shock wave from a plasma. The impedances were assumed with respect to different materials. Johnson-Cook's plastic deformation modeling was applied to the simulation. The strains and residual stresses were calculated to evaluate the confinement effects. When solid confinement was used, the residual stress increased by 60-85%, compared to the case of liquid confinement. However, the depth of the residual stress was slightly deeper. The simulated results could be applied to estimate the peening effect when a different confinement was used in the laser shock peening process.