• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2006.05a
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• pp.1150-1153
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• 2006

Many commercial high speed and lightly loaded rotating machineries incorporate floating ring bearings (FRBs) owing to their low cost and reduced power losses. Many researchers have developed various analytical models to predict the performance and the stability of those rotor-bearing systems with FRBs. However, most of the models failed to predict stability of the rotor-bearing systems with FRBs. FRBs comprise two fluid films in series and the ratio of floating ring speed to journal speed reflects the equilibrium state of the two fluid films. Therefore the speed ratio is one of the main concerns in the analysis of FRBs. This paper provides the experimental results of the speed ratio which enables one to verify of the analysis model for FRBs.

• The KSFM Journal of Fluid Machinery
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• v.20 no.1
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• pp.15-20
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• 2017

The small turbocharger for the automotive application is designed to operate up to 200,000 rpm to increase system efficiency. Because of high rotation speed of turbocharger, floating ring bearing are widely adopted due to its low friction loss and high rotordynamic stability. This paper presents a linear and nonlinear analysis model for a turbocharger rotor supported by a semi-floating ring bearing. The rotordynamic model for the turbocharger rotor was constructed based on the finite element method and fluid film forces were calculated based on the infinitely short bearing assumption. In linear analysis, we considered fluid film force as stiffness and damping element and in nonlinear analysis, the fluid film force was calculated by solving the time dependent Reynolds equation. We verified the developed theoretical model by comparing to modal test results of test rotors. The analysis results show that there are two unstable modes, which are conical and cylindrical modes. These unstable modes appear as sub-synchronous vibrations in nonlinear analysis. In nonlinear analysis, frequency jump phenomenon demonstrated when vibration mode is changed from conical mode to cylindrical one. This jump phenomenon was also demonstrated in the test. However, the natural frequency measured in the test differs from those obtained using nonlinear analysis.

• Tribology and Lubricants
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• v.17 no.2
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• pp.130-137
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• 2001

In this paper, the thermal effects on the performance of floating ring journal bearing are investigated theoretically. The numerical analyses include pressure drop at inner film due to a centrifugal force, fluid momentum effects of supply oil into inner film and thermal effects in lubricating films. All performance data are presented as the rotating speed of journal from 10,000 rpm to 70,000 rpm.

• Aerospace Engineering and Technology
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• v.9 no.2
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• pp.8-13
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• 2010

An effective control of the axial thrust of a turbopump is one of the critical issues for obtaining its operational stability. Axial thrusts of the fuel pump for the 75-ton class rocket engine under development were measured with water as a test propellant at a room temperature. According to the test results, the axial thrust of the fuel pump seemed to satisfy the axial force condition of its bearing. Also, the thrust was increased as a whole when the flowrate of the pump was decreased. Furthermore it was found that the thrust and the leakage flowate were modified when the gaps between the floating ring seals and the impeller were changed.

• Tribology and Lubricants
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• v.31 no.6
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• pp.302-307
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• 2015

The use of turbocharger in internal combustion engines has increased as it is a key components for improving system efficiency without increasing engine size. Because of increasing demand, many studies have evaluated rotordynamic performance so as to increase rotation speed. This paper presents a linear and nonlinear analysis model for a turbocharger rotor supported by a floating ring bearing. We constructed rotor model by using the finite element method and approximated bearings as being infinitely short. In the linear model, we considered fluid film force as stiffness and damping element. In nonlinear analysis, calculation of the fluid film force involved solving the time dependent Reynolds equation. We verified the developed model by comparing the results to those of previous research. The analysis results show that there are four unstable modes, which are rigid body modes combining ring and rotor motion. As the rotating speed increases, the logarithmic decrement shows that certain unstable modes goes into the stable area or the stable mode goes into the unstable area. These unstable modes appear as sub-synchronous vibrations in nonlinear analysis. In nonlinear analysis frequency jump phenomenon demonstrated in several experimental studies appears. The analysis results also showed that frequency jump phenomenon occurs when the vibration mode changes and the sequence of unstable mode matches the linear analysis result. However, the natural frequency predicted using linear analysis differs from those obtained using nonlinear analysis.

• 유체기계공업학회:학술대회논문집
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• 2005.12a
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• pp.341-347
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• 2005

To perform a cryogenic development test for Tribo-elements in a turbopump, a cryogenic bearing and seal test facility (BSTF) is designed and currently under construction in KARI. The working fluid is liquid nitrogen operating at a temperature $-197^{\circ}C$. The maximum operating pressure and volume flow rate of BSTF are 100 bar and 10 liters per second, respectively. The development tests of floating ring seals, inter-propellant seals (IPS) and cryogenic ball bearings in a turbopump will be performed using the BSTF. This paper briefly described design requirements and procedures of BSTF.

• 유체기계공업학회:학술대회논문집
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• 2004.12a
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• pp.347-351
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• 2004

The cryogenic test facility is developed for test of deep groove ball bearings, floating ring seals, materials (steel & copper) for High Pressure Turbopump of liquid rocket engine (LRE). The cryogenic bearing test is performed to evaluate the flow rate of cooling water and the load-carrying capacity of bearings. The cryogenic seal test is performed to evaluate the determination of magnitude of leakages through the seal, a time variation of this magnitude. The test of the materials Pair is performed to evaluate its fitness for operation in the liquid oxygen medium.

• Tribology and Lubricants
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• v.15 no.1
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• pp.98-107
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• 1999

In this work the effect of pressure drop at inner film due to centrifugal forces acting on the lubricating fluid is investigated for static and dynamic characteristics of floating ring journal bearing. The momentum effect of oil supply into a inner film through oil feeding holes of floating ring on the bearing performance is also studied. It is compared the pressure drop effects and the momentum effect of oil supply into a inner film fur all bearing performance parameters. It is shown that some performance of floating ring bearings can be controled by the momentum of oil supply into a inner film.

• Transactions of the Korean Society of Automotive Engineers
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• v.16 no.4
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• pp.47-55
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• 2008

Turbocharger has a main purpose on recycling of the exhaust gas from the engine cylinder. On the basis of the facility characteristics, the turbocharger supported on floating ring bearings has some problems such as the large volume, oil supplement for lubrication and high power loss due to high operating torque. The air foil bearing has been studied as the bearing element to be able to alternate the floating ring bearing without the problems of the floating ring bearing. In this study, the air foil bearing has 2 parts; journal and thrust bearings, and the test facility consists of the engine, exhaust and intake parts. In addiction, the specification of the turbocharger follows a small turbocharger for SUV engine. The engine speed is varied from 750 (idle rpm) to 2,500 rpm and then, the rotating speed of the turbocharger rotor is accelerated from 0 to 100,000 rpm. From those experiments, the comparison between the performances of the air foil bearing and floating ring bearing is conducted and the results show that the air foil bearing has less power loss, maximum 770 watt, than the floating ring bearing, maximum 5,110 watt. This result verifies that the air foil bearing is more efficient and able to output more power under the same condition of the input power.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.7
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• pp.9-15
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• 2018

The turbochargers, which are used widely in diesel and gasoline engines, are an effective device to reduce fuel consumption and emissions. On the other hand, turbo-lag is one of the main problems of a turbocharger. Bearing friction losses is a major cause of turbo lag and is particularly intense in the lower speed range of the engine. Current turbochargers are mostly equipped with floating bearings: two journal bearings and one thrust bearing. This study focused on the bearing friction at the lower speed range and the experimental equipment was established with a drive-motor, load-cell, magnetic coupling, and oil control system. Finally, the friction losses of turbochargers were measured considering the influence of the rotating speed from 30,000rpm to 90,000rpm, oil temperature from $50^{\circ}C$ to $100^{\circ}C$, and oil supply pressure of 3bar and 4bar. The friction power losses were increased exponentially to 1.6 when the turbocharger speed was increased. Friction torques decreased with increasing oil temperature and increased with increasing oil pressure. Therefore, the oil temperature and pressure must be maintained at appropriate levels.