• Title/Summary/Keyword: 플랜징

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A Theoretical and Experimental Study on Forming Limits in the Flanging Processes (플랜징 공정 의 성형한계 에 대한 이론 및 실험적 연구)

  • 양동열;박승교
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.6
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    • pp.777-787
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    • 1985
  • The study is concerned with the analysis of flanging as a sheet metal working process. In terms of mechanics, the flanging process can be divided into two groups, i.e, shrink flanging and stretch flanging. In this study, the shrink flanging process is analyzed by using the proposed energy criterion and the forming limit is found for the process. The forming limit for stretch flanging is also found by employing the neckind theory. Experiments are carried out for both processes. Approximate forming limits are obtained from the experiments. An approximate method to calculate the punch force is proposed and the computed results are compared with the experimental results. It is shown that there are good agreements in forming limits and punch forces between theory and experiments.

Analysis of Forming a Front Door Panel Including Trimming and Flanging (트리밍과 플랜징을 포함한 Front Door Panel 의 성형해석)

  • 김충식
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.53.1-56
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    • 1999
  • Using a new dynamic-explicity program SAIT_STAMP the analysis of forming a front door panel is presented. The analysis consists of 7 processes including drawing trimming flanging and springback. From the analysis results it is shown that adaptive refinement scheme and robust trimming algorithm enable SAIT_STAMP to simulate the multi-stage forming of automotive parts with large and complex geometry.

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Effect of Lip Shape on the Hole Flangeability of High Strength Steel Sheets (고강도 열연재의 홀 플랜징시 립 형상이 플랜정성에 미치는 효과)

  • Kim, Jeong-Un;Kim, Bong-Jun;Mun, Yeong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.147-152
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    • 2002
  • Effect of lip shape on the hole flangeability of high strength steel sheets is investigated. Circular plates of various hole sizes are tested and the variation of lip length as well as the variation of thickness on the sectional views of the finished lip were studied. The conventional hole flanging process is limited to a certain limit hole diameter below which failure will ensue during the hole expansion. The intention of this work is to examine the effect of lip shape on the flangeability of TRIP steel and Ferrite-Bainite duplex steel and find out major parameters which can affect flanging shape of high strength hot rolled steels. Over the ranges of conditions investigated, the minimum hole diameter of F+B steel is better than TRIP steel. while, the lip-shape accuracy of TRIP steel is better than that of F+B steel. although the tensile strength and elongation of %P steel are superior than those of Ferrite-Bainite duplex steel, the flangeability is found to be not so strongly sensitive to the tensile properties but sensitive to displacement on the circumferential direction of hole edge.

Finite Element Modeling of Flanging/Hemming Process for Automotive Panels (자동차 외판 플랜징/헤밍 공정에 대한 유한요소해석 모델링)

  • 김헌영;임희택;최광용;이우홍;박춘달
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.103-107
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    • 2002
  • The 2nd forming process of flanging/hemming has recently many interest because it determines external quality of automobile. It is difficult to apply finite element simulation in flanging/hemming due to small element size which needs for expression of bending effect on the die corner and big model size of side door, back door, tank lid and like opening Parts. This paper shows the process of flanging/hemming simulation using finite element model for automotive panels. The explicit finite element program PAM-STAMP$\^$TM/ was used to simulate the flanging and hemming operations.

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A Parametric Study of the Hemming Process by Finite Element Analysis (유한요소해석에 의한 헤밍 공정 변수연구)

  • Kim, Hyung-Jong;Choi, Won-Mog;Lim, Jae-Kyu;Park, Chun-Dal;Lee, Woo-Hong;Kim, Heon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.2
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    • pp.149-157
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    • 2004
  • Implicit finite element analysis of the flat surface-straight edge hemming process is performed by using a commercial code ABAQUS/Standard. Methods of finite element modeling for springback simulation and contact pair definition are discussed. An optimal mesh system is chosen through the error analysis that is based on the smoothing of discontinuity in the state variables. This study has focused on the investigation of the influence of process parameters in flanging, pre-hemming and main hemming on final hem quality, which can be defined by turn-down, warp and roll-in. The parameters adopted in this parametric study are flange length, flange angle, flanging die corner radius, face angle and insertion angle of pre-hemming punch, and over-stroke of pre-hemming and main hemming punches.

Development of Hole Expansion Test for Sheet Materials Using Pattern-Recognition Technique (형태 인식 기술을 이용한 판재의 홀 확장성 평가 시스템 개발)

  • Jang, Seung Hyun;Kim, Chan Il;Yang, Seung Han;Kim, Young Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.161-168
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    • 2013
  • Nowadays, one of the most interested area of automobile industry is the production of vehicle which has collision safety and ability to produce less amount of $CO_2$. The achievement of such a dual performance is done by choosing the materials like dual phase steel, ferrite bainite steel, etc. These steels have been used in automotive chassis and body parts, and also used to be formed by hole flanging to meet the goal of strength and design requirement. The formability of sheet material was experimented by hole expansion test and the judgement relies on human eye and his experience. This manual judgement involves many errors and large deviation. This paper develops the automatic crack recognition system which finds a crack based on CCD image to complement the problem of the current method depending on human's sense.

A Scalable Management Method for Asterisk-based Internet Telephony System (확장성을 고려한 Asterisk 기반 인터넷 전화 관리 방법)

  • Ha, Eun-Yong
    • Journal of Digital Convergence
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    • v.12 no.8
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    • pp.235-242
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    • 2014
  • Internet telephony is an Internet service which supports voice telephone using VoIP technology on the IP-based Internet. It has some advantages in that voice telephone services can be accompanied with multimedia services such as video communication and messaging services. In this paper we suggested an Asterisk-based Internet telephony system which can be easily scalable. Most current systems use text files to manage their configuration: SIP users, dialplans, IVR service and etc. But we designed the management system which introduces database tables for efficiency and scalability. It also supports web-based functions developed by using Asterisk, Apache, MySQL, jQuery, PHP and open source softwares.