• 제목/요약/키워드: 플라즈마 용사 코팅

검색결과 137건 처리시간 0.033초

Acoustic Emission 파형분류에 의한 플라즈마 용사 코팅재의 인장해석 (Tensile Analysis of Plasma Spray Coating Material by Classification of AE Signals)

  • 김귀식;오명범
    • 한국해양공학회지
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    • 제15권4호
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    • pp.60-65
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    • 2001
  • Thermal spray coating is formed by a process in which melted particles flying with high speed towards substrate, then crash and spread on the substrate surface cooled and solidified in a very short time, Stacking of the particles makes coating. In this study, the exfoliation of $Al_2$O$_3$ and Ni-4.5wt.%Al thermally sprayed coating which were deposited by an atmospheric plasma spray apparatus are investigated using an AE method. A tensile test is conducted on notch specimens in a stress range below the elastic limit of substrate. The wave forms of AE generated from the three coating specimens can be classified by FFT analysis into two types which low frequency(type I waveform is considered to corresponds exfoliation of coating layers and type II waveform corresponds the plastic deformation of notch tip or the resultant fracture of coating. The fracture of the coating layers can estimate by AE event and amplitude, because AE features increase when the deformation generates.

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가스터빈 블레이드 열차폐 코팅의 접착강도 평가 (Evaluation of a Bond Strength of Thermal Barrier Coating for Gas Turbine Blade)

  • 김대진;이동훈;김형익;김문영;양성호;박상열;구재민;석창성
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.195-199
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    • 2007
  • In this study, bond strength tests were performed for the thermal barrier coating applied to the 1st stage turbine blade. After the tests, the specimens were cut and the locations of failure were observed by using optical microscope. The influence of heat treatment on bond strength of a bond coating and the difference among the three types of bond coatings are treated.

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플라즈마 용사층에 발생하는 응력해석 (Analysis of thermal stresses developed in plasma sprayed layer)

  • 배강열;김희진
    • Journal of Welding and Joining
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    • 제8권4호
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    • pp.58-68
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    • 1990
  • The formation of thermal stresses by plasma spraying is generally considered as adverse. Therefore, the knowledge of stress distribution in the deposited layer during and after plasma spraying will be of special interest. In this study finite difference heat transfer analysis and finite element stress analysis were carried out to predict the change of stress distribution in the plasma coated layer with the variations of preheat temperature, number of scan, particle size, and bond coat. The results of the numerical analysis were as follows: 1) Transient stresses developed in the coated layer were up to the level of yiedl strength at the temperature. 2) The tensile stresses were developed in the deposited layer and the surface of the substrate, but the compressive stresses were developed in the rest of the substrate. 3) Transient and residual stresses were significantly affected by the preheat temperature. 4) The variations of temperature of powder particle and number of torch scan changed tensile stress distribution, but made no difference on the magnitude of the stresses. 5) Bond coated layer reduced the stree level of deposited layer.

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플라즈마용사 세라믹코팅의 실린더라이너 적용위한 마찰 마모특성 연구 (Tribological Behaviour of Plasma Sprayed Ceramic Coatings for the Application to the Cylinder Linerin Engines)

  • 안효석;김장엽;임대순
    • 한국자동차공학회논문집
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    • 제1권2호
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    • pp.89-102
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    • 1993
  • In this experimental investigation, various plasma-sprayed zirconia contained coatings and a kind of alumina-zirconia coating were studied to gain a better understanding of their tribological behaviour under dry contact condition in a reciprocating motion at temperature of 200℃. Particular attention was made for finding appropriate coatings in cylinder liner/piston ring application with an emphasis on the antiwear property. In order to identify the wear mechanism, SEM(Scanning Electron Microscope), optical micrograph, and roughness tester were used. Alumina-zirconia and 8% yttria-zirconia were found to be most appropriate for the application to the cylinder liner/piston ring and, especially, alumina-zirconia exhibited highest wear-resistance and also showed good friction characteristics. Wear mechanisms of ceramic coatings identified.

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용사법에 의한 질코니아 세라믹코팅에 대한 연구 (Plasma spray coating of zirconia ceramic)

  • 이형근;김대훈;황선효;전계남;서동수
    • Journal of Welding and Joining
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    • 제7권2호
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    • pp.25-34
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    • 1989
  • The purpose of this work is to coat ZrO$_{2}$ - 8Y$_{2}$O$_{3}$ ceramic on the Al cast alloy(AC-8A) by using the plasma spray method. Two types of coatings which were composed of two and three layer coating were examined. Each coating powder was analyzed for shape and size distribution and X-ray diffraction pattern. For the coated layers, microstructural analysis and performance estimation which was composed of static thermal test, thermal cyclic test and thermal shock test were conducted.

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