• Proceedings of the KSME Conference
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• 2005.11a
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• pp.204.1-204.1
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• 2005

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.281-282
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• 2006

Tension control performance is very important in high-speed printing machine. One of the major factors that effect to tension control performance is the process of roll changing. Even if the turret arm moves during roll changing process and the span length of the unwinding system varies, it is customary to neglect it in motion and tension control and to consider it as a disturbance. In this paper, its effect is modeled nonlinearly and compared with linear model, and an effect of an infeeder dancer is analyzed under the condition with no unwinder dancer. We verify the performance of the proposed method via simulation in the high-speed printing machine.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.8 no.6
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• pp.1381-1387
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• 2007

Up to now, various continuous-processing systems are used in many industrial applications such as textile machines, paper-making machines, printing machines, and so on. In these applications, the tension forced on the products in the control volume can be changed according to the velocity difference between the feeding roll and the delivery roll. Specially, the tension variation generated by the velocity difference, or the inertial effect can decreases the quality of the products in the textile process. In this paper, the tension control problem in a circular knitting machine system is treated to cope with these problems. Firstly, the tension relationship in the winding mechanism of general continuous-processing systems is modeled. Next, to effectively drive the feeding and delivery rolls in the circular knitting machine system, a new tension control method is presented by considering the inertia compensation and the velocity difference between the feeding roll and the delivery roll. Through the experimental works, it is shown that the proposed tension control method can be used to improve the performance of tension control in the control volume of the given circular knitting machine system.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.5
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• pp.65-72
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• 2000

This paper presents the study of the tension control in a web transfer system. In this study the sliding mode controller is applied to a time-varying nonlinear mathematical model. The model was derived to consider the effects of changing the roll radius in tension variation during winding and unwinding. The uncertainty in modeling may be due to unmodelled dynamics, on variations in system model. Designed sliding mode controller made the system error always staying in the suggested surface from the beginning. Through this, system is maintained to be robust against a disturbance and uncertainty. To verify the designed controller has a good performance, various inputs such as desired velocity, step input, and trapezoidal input are applied. When the sliding mode controller was used, the system(the tension control) performance was improved comparing to the PID controller. The robustness of the controller with respect to an estimation error was verified through simulations.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.49 no.1
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• pp.62-69
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• 2000

The strip tension as well as the line speed should be controlled tightly for the quality of products and productivity of the continuous strip processing line. In this paper, a new tension control algorithm with tension observer is proposed using observed tension as regulator feedback. The tension observer is based on the torque balance of a roller stand including the acceleration torque. Using this estimated tension, new tension controller can be constructed with faster dynamic response in case of line speed acceleration or deceleration. The proposed scheme needs no additional hardware because the inputs of observer, current and speed, are already being monitored by the motor drive system. Through the simulations and experiments with laboratory set up, performances fo conventional schemes and proposed one are compared. The results show the effectiveness of the proposed tension controller.