• Title/Summary/Keyword: 표준공작물

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A study on the test workpiece for accuracy analysis of multi-axis turning and milling center (선반 및 밀링 겸용 다축 복합가공기의 정밀도 검증을 위한 표준공작물에 대한 연구)

  • Shin, Jae-Hun;Kim, Hong-Seok;Youn, Jae-Woong
    • Journal of the Korea Convergence Society
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    • v.9 no.11
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    • pp.277-284
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    • 2018
  • Recently, the demand for precision machining through multi-axis machining has been greatly increased. However, it is difficult to evaluate the geometrical accuracy of the machine tool because of its complicated geometric relationship. In this study, we organized the KS/ISO specifications which are distributed in various regulations, and re-organized the geometrical precision evaluation items of multi-axis machine tools. In addition, a test workpiece was proposed to evaluate and analyze the accuracy of a multi-axis machine tool, and a test workpiece was machined according to predetermined methods and procedures, and then the machined surfaces were measured using CMM. As a result, it was verified that the machining results of the standard workpiece and the precision of the machine tool were very similar qualitatively and quantitatively. From these results, it can be confirmed that the precision analysis of the multi-axis machine tool is possible only by machining the test workpiece.

A Study on the Test Workpiece for Accuracy Evaluation of 5-Axis Machine Tool (5축 공작기계 정밀도 평가를 위한 표준 공작물에 관한 연구)

  • Youn, Jae-Woong;Kim, Ki-Hwan;Park, Jong Tak
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.431-439
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    • 2014
  • Recently, a demand for precision 5-axis machine tools is significantly increasing, and the maintenance of machine tool accuracy becomes more important. it is very difficult to evaluate to accuracy of 5-axis M/C in the production site since it needs expensive measuring equipment and skilled engineer. On the other hand, evaluation items of 5-axis M/C are not systematically organized in the existing KS and ISO standards. In this study, the evaluation items for 5-axis M/C were derived systematically and a test workpiece was developed to evaluate the machine tool accuracy more easily. The error sources of machine tool can be estimated by machining and measuring of the test workpiece. The correlation between the machine tool accuracy and the accuracy of machined test workpiece was analyzed. As a result, the accuracy of machined test workpiece represented the accuracy of machine tool and the error sources very effectively.

원통연삭에 있어 비가공시간 단축기술

  • 김선호;박화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.103-107
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    • 1994
  • 본 연구에서는 원통 프런지 연삭에서 비가공시간을 줄이기 위해, 공연삭시간 단축과 드레싱 신호를 이용한 숫돌 손상상태 검출에 관한 연구를 수행하였다. 연삭기의 심압대에 설치한 AE센터와 숫돌 덮개에 설치한 초음파센서를 이용해 공연삭, 공작물과 숫돌의 근접, 접촉상태를 감시하고 이에 대응해 적절히 이송속도를 제어했다. 그리고 드리싱시 나타나는 AE 신호의 표준편차를 이용해 숫돌의 손상상태를 검출해서, 드레싱 기회에 대한 효과적인 정보를 제공합으로써 비가공 시간을 단축했다.

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프레스 금형 설계용 CAD와 인터페이스된 컴퓨터 이용 공정계획시스템 개발

  • 백인환;김영조;김준안;김동현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.349-353
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    • 1993
  • 공정게획은 일반적으로 숙련된 공정계획자에 의해 결정되는 데 공정계획자의 육성및 보급이 어려우므로 자동공정계획시스템의 필요성이 대두되었다. 지난 80년대에는 공정계획자의 지식에 의존한 공정계획의 알고리즘 개발에 치중하였지만 실용적인 측변에서 효율이 떨어지는 관계로 산업계에서 외면당하는 경우가 종종 발생하였다. 이러한 문제를 해결하고자 본 연구에서는 AutoCAD로 부터 자동 또는 대화식으로 부품의 형상 및 치수데이터를 인식하여, 이 데이터를 기준 으로 최적의 공구선정이 가능하게 데이터베이스를 구축하였다. 공작물의 크기에 따라 적절한 공작기계의 선정이 가능하도록 하였으며, 공구의 이동속도는 회귀분석방법에 의해 재질별로 구분하여 표준작업시간 계산규칙 및 알고리즘을 개발하였다

Calculation and Uncertainty Estimation of the Volume of Reverberation Chamber with Indeterminate Form (부정형 잔향실의 체적 산출과 체적 불착도 평가)

  • Suh, Jae-Gap;Suh, Sang-Joon
    • The Journal of the Acoustical Society of Korea
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    • v.26 no.8
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    • pp.375-380
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    • 2007
  • A reverberation chamber should be designed and constructed so as to satisfy its purposes and available space. However, it is somewhat difficult to meet the intended design requirements due to various errors from construction process. So, the post-construction measurement of its volume and surface areas is very essential to check the actual volume and volume uncertainty of a reverberation chamber These values should be carefully calculated and accurately estimated since they are used not only to evaluate the acoustic characteristics of building materials but also to calculate uncertainties for other acoustic characteristics. In this work, the method for the calculation and uncertainty estimation of the volume of a reverberation chamber is presented. To this end, the coordinates of all corners was measured with Total Station after construction. The results showed that the calculated volume of the measured reverberation chamber differs by 5 % from the design specification. The expanded volume uncertainty was also estimated to be about 2 % of the total calculated volume.