• Title/Summary/Keyword: 표면 이미지 검사

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Surface Defect Detection System for Steel Products using Convolutional Autoencoder and Image Calculation Methods (합성곱 오토인코더 모델과 이미지 연산 기법을 활용한 가공품 표면 불량 검출 시스템)

  • Kim, Sukchoo;Kwon, Jung Jang
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2021.01a
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    • pp.69-70
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    • 2021
  • 본 논문은 PPM으로 관리되고 있는 자동차 부품 제조 공정에서 검사자의 육안검사 방법을 대체하기 위해 머신비전 및 CNN 기반 불량 검출 시스템으로 제안되었던 방식들의 단점을 개선하기 위하여 기존 머신 비전 기술에 합성곱 오토인코더 모델을 적용하여 단점을 해결하였다. 본 논문에서 제시한 오토인코더를 이용하는 방법은 정상 생산품의 이미지만으로 학습을 진행하고, 학습된 모델은 불량 부위가 포함된 이미지를 입력받아 정상 이미지로 출력한다. 이 방법을 사용하여 불량의 부위와 크기를 알 수 있었으며 불량 여부의 판단은 임계치에 의한 불량 부위의 화소 수 계산으로 판단하였다.

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Evaluation of Elastic Properties and Analysis of Contact Resonance Frequency of Cantilever for Ultrasonic AFM (초음파원자현미경 캔틸레버의 동특성 해석과 탄성특성 평가)

  • Park, Tae-Sung;Kwak, Dong-Ryul;Park, Ik-Keun;Kim, Chung-Seok;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.2
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    • pp.174-180
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    • 2011
  • Nondestructive surface imaging of elastic characteristic and mechanical property has been studied on nanoscale surface with ultrasonic AFM. Resonance frequency variation of cantilever is theoretically analyzed with respect to contact mechanics as well as experimentally measured. The contact resonance frequency is calculated theoretically using the spring-mass and Herzian model in accordance with the resonance frequency of UAFM cantilever measured experimentally. Consequently, the topography and amplitude images could be obtained successfully and the elastic characteristic at the nanoscale surface was evaluated qualitatively by amplitude signals.

Elastic Imaging of Material Surface by Ultrasonic Atomic Force Microscopy (초음파 원자 현미경을 이용한 재료 표면의 탄성 이미지화)

  • Kim, C.S.;Park, Tae-Sung;Park, It-Keun;Lee, Seung-Seok;Lee, C.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.293-298
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    • 2009
  • The ultrasonic atomic force microscope(UAFM) has been developed in order to enhance the characterization technology for nano-scale surface combining ultrasonic property to atomic force microscope. This UAFM technique enables elasticity imaging due to the physical properties on the heterogeneous surface in addition to the novel topography of surface height in the nano-surface layer. In this study, the prototype UAFM system was constructed and applied to several materials, silicon deposited wafer, spherodized cold heading steel, and carbon fiber reinforced plastic specimen. Clear elastic contrast was successfully obtained using this developed prototype UAFM.

Deep Learning-based Pixel-level Concrete Wall Crack Detection Method (딥러닝 기반 픽셀 단위 콘크리트 벽체 균열 검출 방법)

  • Kang, Kyung-Su;Ryu, Han-Guk
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.2
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    • pp.197-207
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    • 2023
  • Concrete is a widely used material due to its excellent compressive strength and durability. However, depending on the surrounding environment and the characteristics of the materials used in the construction, various defects may occur, such as cracks on the surface and subsidence of the structure. The detects on the surface of the concrete structure occur after completion or over time. Neglecting these cracks may lead to severe structural damage, necessitating regular safety inspections. Traditional visual inspections of concrete walls are labor-intensive and expensive. This research presents a deep learning-based semantic segmentation model designed to detect cracks in concrete walls. The model addresses surface defects that arise from aging, and an image augmentation technique is employed to enhance feature extraction and generalization performance. A dataset for semantic segmentation was created by combining publicly available and self-generated datasets, and notable semantic segmentation models were evaluated and tested. The model, specifically trained for concrete wall fracture detection, achieved an extraction performance of 81.4%. Moreover, a 3% performance improvement was observed when applying the developed augmentation technique.

Improvement of concrete crack detection using Dilated U-Net based image inpainting technique (Dilated U-Net에 기반한 이미지 복원 기법을 이용한 콘크리트 균열 탐지 개선 방안)

  • Kim, Su-Min;Sohn, Jung-Mo;Kim, Do-Soo
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2021.01a
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    • pp.65-68
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    • 2021
  • 본 연구에서는 Dilated U-Net 기반의 이미지 복원기법을 통해 콘크리트 균열 추출 성능 개선 방안을 제안한다. 콘크리트 균열은 구조물의 미관상의 문제뿐 아니라 추후 큰 안전사고의 원인이 될 수 있어 초기대응이 중요하다. 현재는 점검자가 직접 육안으로 검사하는 외관 검사법이 주로 사용되고 있지만, 이는 정확성 및 비용, 시간, 그리고 안전성 면에서 한계를 갖고 있다. 이에 콘크리트 구조물 표면에 대해 획득한 영상 처리 기법을 사용한 검사 방식 도입의 관심이 늘어나고 있다. 또한, 딥러닝 기술의 발달로 딥러닝을 적용한 영상처리의 연구 역시 활발하게 진행되고 있다. 본 연구는 콘크리트 균열 추개선출 성능 개선을 위해 Dilated U-Net 기반의 이미지 복원기법을 적용하는 방안을 제안하였고 성능 검증 결과, 기존 U-Net 기반의 정확도가 98.78%, 조화평균 82.67%였던 것에 비해 정확도 99.199%, 조화평균 88.722%로 성능이 되었음을 확인하였다.

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Evaluation of Adhesive Properties in Polymeric Thin Film by Ultrasonic Atomic Force Microscopy (UAFM을 이용한 폴리머 박막의 접합 특성 평가)

  • Kwak, Dong-Ryul;Park, Tae-Sung;Park, Ik-Keun;Miyasaka, Chiaki
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.142-148
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    • 2012
  • This study presents the assessment results of adhesive properties on the interface between a silicon wafer and nano-scale polymer thin film pattern through UAFM images by using the contact resonance frequency of the cantilever. For the experiment, we varied surface treatment processes for the silicon wafer and fabricated a 300nm polymer thin film pattern through lithography. Images from the optical microscope were used to compare the produced test specimens for adhesive condition and the critical load value from the nano scratch test was used to verify the adhesive condition of the nano pattern. Each test specimen resulted in a $1{\mu}m{\times}1{\mu}m$ surface image and subsurface adhesive image. Adhesive condition was evaluated by image contrast differences on the interface according to the changing amplitudes and phases of contact resonance frequency.

Inspection System using CIELAB Color Space for the PCB Ball Pad with OSP Surface Finish (OSP 표면처리된 PCB 볼 패드용 CIELAB 색좌표 기반 검사 시스템)

  • Lee, Han-Ju;Kim, Chang-Seok
    • Journal of the Microelectronics and Packaging Society
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    • v.22 no.1
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    • pp.15-19
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    • 2015
  • We demonstrated an inspection system for detecting discoloration of PCB Cu ball pad with an OSP surface finish. Though the OSP surface finish has many advantages such as eco-friendly and low cost, however, it often shows a discoloration phenomenon due to a heating process. In this study, the discoloration was analyzed with device-independent CIELAB color space. First of all, the PCB samples were inspected with standard lamps and CCD camera. The measured data was processed with Labview program for detecting discoloration of Cu ball pad. From the original PCB sample image, the localized Cu ball pad image was selected to reduce the image size by the binarization and edge detection processes and it was also converted to device-independent CIELAB color space using $3{\times}3$ conversion matrix. Both acquisition time and false acceptance rate were significantly reduced with this proposed inspection system. In addition, $L^*$ and $b^*$ values of CIELAB color space were suitable for inspection of discoloration of Cu ball pad.

Review of Micro/Nano Nondestructive Evaluation Technique (II): Measurement of Acoustic Properties (마이크로/나노 비파괴평가 기술(II): 음향특성계측)

  • Kim, Chung-Seok;Park, Ik-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.4
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    • pp.418-430
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    • 2012
  • The present paper reviews the micro and nano nondestructive evaluation(NDE) technique that is possible to investigate the surface and measure the acoustic properties. The technical theory, features and applications of the ultrasonic atomic force microscopy(UAFM) and scanning acoustic microscopy(SAM) are illustrated. Especially, these technologies are possible to evaluate the mechanical properties in micro/nano structure and surface through the measurement of acoustic properties in addition to the observation of surface and subsurface. Consequently, it is thought that technique developments and applications of these micro/nano NDE in advanced industrial parts together with present nondestructive industry are widely possible hereafter.

GPU-based Image-space Collision Detection among Closed Objects (GPU를 이용한 이미지 공간 충돌 검사 기법)

  • Jang, Han-Young;Jeong, Taek-Sang;Han, Jung-Hyun
    • Journal of the HCI Society of Korea
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    • v.1 no.1
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    • pp.45-52
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    • 2006
  • This paper presents an image-space algorithm to real-time collision detection, which is run completely by GPU. For a single object or for multiple objects with no collision, the front and back faces appear alternately along the view direction. However, such alternation is violated when objects collide. Based on these observations, the algorithm propose the depth peeling method which renders the minimal surface of objects, not whole surface, to find colliding. The Depth peeling method utilizes the state-of-the-art functionalities of GPU such as framebuffer object, vertexbuffer object, and occlusion query. Combining these functions, multi-pass rendering and context switch can be done with low overhead. Therefore proposed approach has less rendering times and rendering overhead than previous image-space collision detection. The algorithm can handle deformable objects and complex objects, and its precision is governed by the resolution of the render-target-texture. The experimental results show the feasibility of GPU-based collision detection and its performance gain in real-time applications such as 3D games.

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Vibro-Contact Analysis of Ultrasonic Atomic Force Microscopy Tip and It's Application to Nano Surface (UAFM(초음파원자현미경) 팁의 진동-접촉 해석과 나노 표면에의 응용)

  • Park, Tae-Sung;Kwak, Dong-Ryul;Park, Ik-Keun;Kim, Chung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.132-138
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    • 2010
  • Vibro-contact of cantilever tip is studied with respect to contact mechanics and an elastic characteristic of nanoscale surface is imaged. The contact resonance frequency is calculated theoretically using the spring-mass and Herzian models, and the variation of resonance frequency of cantilever was analyzed when the cantilever was free and contact. The elasticity imaging was also achieved successfully using phase and amplitude signals obtained from the spheroidized steel specimens by prototype ultrasonic AFM.