• Title/Summary/Keyword: 표면 균열

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Ultrasonic evaluation of small surface fatigue cracks initiating in residual stress zone (잔류응력 영역에서 발생한 작은 피로균열의 초음파 평가)

  • Kang Kae-Myung;Kim Jin-Yeon
    • Journal of the Korean Institute of Gas
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    • v.4 no.1 s.9
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    • pp.55-62
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    • 2000
  • A surface acoustic wave method for the evaluation of small fatigue crack initiated from a pit-type surface flaw is presented. In-situ ultrasonic experiments are performed for aluminum 2024-T3 alloy samples under the fatigue test. During the fatigue test, the surface acoustic wave reflection signal from the pit and crack is measured under different hold-stress levels. From the measured and predicted surface wave reflections the depths of fully and partially open cracks are determined and results are verified by comparing with SEM fractography The crack opening behavior of the fatigue crack is evaluated from the predicted effective crack depths. The method developed in this study can be applied to monitor and characterize crack initiation and propagation from pit-type surface flaws in the early stage of fatigue life.

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Investigation on Effect of Distance Between Two Collinear Circumferential Surface Cracks on Primary Water Stress Corrosion Crack Growth in Alloy 600TT Steam Generator Tubes (Alloy 600TT 증기발생기 전열관내 일렬 원주방향 표면 일차수응력 부식균열 성장에 미치는 균열 간격의 영향 고찰)

  • Heo, Eun-Ju;Kim, Jong-Sung;Jeon, Jun-Young;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.269-273
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    • 2015
  • The study investigated the effect of the distance between two collinear circumferential surface cracks on the primary stress corrosion crack (PWSCC) growth in alloy 600TT steam generator tubes using a finite element damage analysis based on the PWSCC initiation model and macroscopic phenomenological damage mechanics approach. The damage analysis method was verified by comparing the results to the previous study results. The verified method was applied to collinear circumferential surface PWSCCs. As a result, it was found that the collinear cracks showed earlier coalescence and penetration times than the a single crack, and the times increased with the distance. In addition, it is expected that penetration may occur before coalescence of two cracks if they are more than a specific distance apart.

Cracks in Tape Cast Oxide Laminar Composites (테이프 캐스팅 산화물 층상 복합체에서의 균열)

  • Kim, Ji-Hyun;Yang, Tae-Young;Lee, Yoon-Bok;Yoon, Seog-Young;Park, Hong-Chae
    • Journal of the Korean Ceramic Society
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    • v.39 no.5
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    • pp.484-489
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    • 2002
  • Hot-pressure sintered laminar composites with alumina/zirconia or mullite/zirconia as an outer layer and alumina/zircon (resulting in reaction-bonded mullite/zirconia during sintering) as an inner layer were fabricated by tape casting and lamination. Various forms of crack were observed in sintered laminar composites, these cracks included channel cracks in the outer layer, transverse cracks in the inner layer and interface cracks debonding interlayer. Based on detailed microscopic observations, the cracks were attributed to thermal expansion mismatch between the oxides consisting of the each layer. In particular, the interlayer and transverse cracks were confirmed in the laminates consisted of the mullite/zirconia system as the outer layers, however, those cracks were not observed in the alumina/zirconia system used. In addition, the crack propagation did not exhibit same behavior in the two kinds of outer layer when the indentation load was applied.

Dimensionality Reduced Wave Transmission Function and Neural Networks for Crack Depth Estimation in Concrete Structures (차원 축소된 표면파 투과 함수와 인공신경망을 이용한 콘크리트 구조물의 균열 깊이 평가 기법)

  • Shin, Sung-Woo;Yun, Chung-Bang
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.3
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    • pp.247-253
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    • 2007
  • Determination of crack depth in filed using the self-calibrating surface wane transmission measurement and the cutting frequency in the transmission function (TRF) is very difficult due to variations of the measurement conditions. In this study, it is proposed to use the measured full TRF as a feature for crack depth assessment. A Principal component analysis (PCA) is employed to generate a basis of the measured TRFs for various crack cases. The measured TRFs are represented by their projections onto the most significant principal components. Then artificial neural networks (NNs) using the PCA-compressed TRFs is applied to assess the crack in concrete. Experimental study is carried out for five different crack cases to investigate the effectiveness of the proposed method. Results reveal that the proposed method can be effectively used for the crack depth assessment of concrete structures.

The Fatigue Life and Crack Penetration Behavior of High-Strength Steel (고장력강의 피로수명과 균열관톤 거동에 관한 연구)

  • 남기우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.1990-2001
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    • 1991
  • The fatigue life and crack penetration behavior of high strength steel have been studied in detail both experimentally and analytically. The fatigue crack shape of a smooth specimen is almost semicircular, while a specimen with stress concentration becomes semielliptical according to stress concentration shape. The aspect ratio of smooth specimens calculated using the Newman-Raju's formular is smaller than the value obtained from the experiment. On the other hand, the aspect ratio of the stress concentration specimen shows a good agreement with experimental results. It is found that the crack growth behavior on the back surface after the penetration is unique and can be divided into three stages ; rapid growth region, constant growth region and acceleration growth region. By using the K value suggested in this study, the particular crack growth behavior and crack shape can be estimated quantitatively.

Spectral Energy Transmission Method for Crack Depth Estimation in Concrete Structures (콘크리트 구조물의 균열 깊이 추정을 위한 스펙트럼 에너지 기법)

  • Shin, Sung-Woo;Min, Ji-Young;Yun, Chung-Bang;Popovics, John S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.2
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    • pp.164-172
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    • 2007
  • Surface cracks in concrete are common defects that can cause significant deterioration and failure of concrete structures. Therefore, the early detection, assessment, and repair of the cracks in concrete are very important for the structural health. Among studies for crack depth assessment, self-calibrating surface wave transmission method seems to be a promising nondestructive technique, though it is still difficult in determination of the crack depth due to the variation of the experimentally obtained transmission functions. In this paper, the spectral energy transmission method is proposed for the crack depth estimation in concrete structures. To verify this method, an experimental study was carried out on a concrete slab with various surface-opening crack depths. Finally, effectiveness of the proposed method is validated by comparing the conventional time-of-flight and cutting frequency based methods. The results show an excellent potential as a practical and reliable in-situ nondestructive method for the crack depth estimation in concrete structures.

Analysis of mixed mode surface crack in finite-width plate subjected to uniform tension and bending by boundary element method (경계요소법에 의한 등분포인장과 굽힘을 받는 유한폭 판재의 혼합 모드 표면균열에 대한 해석)

  • 박성완;홍재학
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1592-1602
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    • 1990
  • Mixed mode surface crack in finite-width plate subjected to uniform tension and bending has been analyzed in 3-D problem by using boundary element method. The calculations were carried out for the surface crack angles(.a/pha.) of 0.deg., 15.deg., 30.deg., 45.deg., 60.deg., and 75.deg., and for the aspect ratio(a/c) of 0.2, 0.4, 0.6 and 1.0 to get stress intensity factors at the boundary points of the surface crack. For the aspect ratio of 1.0 and the surface crack angles, finite element method was used to check the results in this study. Comparison of the results from both methods showed good agreement.

Study on Non-contact Detection of Surface Cracks of the Metals Using an Open-Ended Coaxial Line Sensor at X-band (마이크로파 X-밴드에서의 종단 개방 동축선 센서를 이용한 금속표면균열의 비접촉 검출 연구)

  • Yang, Seung-Hwan;Kim, Dong-Seok;Kim, Ki-Bok;Kim, Jong-Heon;Kang, Jin-Seob
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.192-197
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    • 2012
  • In this paper, a non-contact microwave technique was presented to detect the surface crack of the metals. An open-ended coaxial cable line was used as a sensor at 11 GHz, and the reflection coefficients were measured by scanning along the metal surface including artificial surface cracks. A parameter, the K value which was defined as the difference between maximum and minimum reflection coefficients, was measured and used to estimate the crack depth. A linear relationship between the K value and crack depth was found. This study showed that non-contact detection of the surface cracks of metals is possible using the open-ended coaxial line sensor at X-band.

Reliability Estimation for Crack Growth Life of Turbine Wheel Using Response Surface (반응표면을 사용한 터빈 휠의 균열성장 수명에 대한 신뢰성 평가)

  • Jang, Byung-Wook;Park, Jung-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.4
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    • pp.336-345
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    • 2012
  • In crack growth life, uncertainties are caused by variance of geometry, applied loads and material properties. Therefore, the reliability estimation for these uncertainties is required to keep the robustness of calculated life. The stress intensity factors are the most important variable in crack growth life calculation, but its equation is hard to know for complex geometry, therefore they are processed by the finite element analysis which takes long time. In this paper, the response surface is considered to increase efficiency of the reliability analysis for crack growth life of a turbine wheel. The approximation model of the stress intensity factors is obtained by the regression analysis for FEA data and the response surface of crack growth life is generated for selected factors. The reliability analysis is operated by the Monte Carlo Simulation for the response surface. The results indicate that the response surface could reduce computations that need for reliability analysis for the turbine wheel, which is hard to derive stress intensity factor equation, successfully.

Development of Multi-Channel DCPD System for Surface Crack Measurement (표면균열 형상측정을 위한 다채널 DCPD 시스템의 개발)

  • Shim D.J.;Park H.L.;Choi J.B.;Kim Y.J.
    • Journal of the Korean Institute of Gas
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    • v.4 no.1 s.9
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    • pp.49-54
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    • 2000
  • The DCPD(Direct Current Potential Drop) method has been adopted for the crack measurement of a structure. The objective of this paper is to develop a multi-channel DCPD system not only for detecting crack depth, but also for determining the accurate shape of the surface crack. For this purpose, an exclusive software was also developed. In order to verify the developed DCPD system it was initially tested on a CT specimen, and subsequently was applied to a wide plate specimen. The developed multi-channel DCPD system was proven to provide an efficient and accurate measurement of a surface crack during the crack growth.

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