• Title/Summary/Keyword: 표면피로균열

Search Result 172, Processing Time 0.023 seconds

Micro-Surface-Cracks Behavior of 304 Stainless Steel Under Creep-Fatigue Interaction at Elevated Temperature (고온하 304 스테인리스강의 크리프-피로상호작용하의 미소표면균열에 관한 파괴거동)

  • 서창민;이상돈;조일현
    • Journal of Ocean Engineering and Technology
    • /
    • v.2 no.2
    • /
    • pp.104-111
    • /
    • 1988
  • This paper deals with the micro-surface-cracks behavior on the unnotched smooth specimens of Type 304 stainless steel at $593^{\circ}C$ in air under creep and creep-fatigue conditions that have 10 mim and 1 min load holding times respectively. The behaviors of the micro-surface-cracks have been visualized by means of surface replica method and optical micro-photography. The quantitative characteristics of initiation, growth and coalescence of micro-surface-cracks have been investigated by observing and measuring the crack growth behaviors. some of the important results are as follows: Main crack initiates at grain boundary in the early stage(10 to 20%)of its life time and grows through coalescence and finally leads to fracture. The distribution of micro-surface-crack length, 2a, can be plotted against the composite Weibull distribution. The growth rate of the main crack can be plotted against the stress intensity factor, crack tip opering displacement and J integral.

  • PDF

A Study on a Relationship Between the Surface Roughness of Fracture CT Specimen Broken by Fatigue Crack Growth and the Moments (피로균열성장에 의해 파단된 CT시험편의 표면조도와 모멘트의 관계에 관한 연구)

  • Kim, Kyun-Suk;Jung, Hyun-Chul;Kim, Kyung-Su;Park, Chan-Joo;Jang, Hos-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.19 no.4
    • /
    • pp.462-468
    • /
    • 2010
  • Fatigue crack growth caused by surface defects is one of the most important subjects for the evaluation and the assurance of safety in pressure vessels, piping systems, LPG/LNG fuel tank and other various structures. So, this paper aims to investigate the relationship between the surface roughness of fracture CT specimens and the moments on the specimen when doing fatigue test for the evaluation and the assurance of safety of structures from fatigue crack deconstruction. In this experiment, the CT specimens were loaded by a fatigue testing machine with changing loads until they are broken. The surface roughness of the fracture CT specimens was measured using 3D precise shape measuring equipment and digital holography. As a result of this study, It was identified that the average roughnesses are similar at the positions that has a same moments by comparing the results with the moments on the specimen according to the position.

Investigation of Fatigue Strength and Prediction of Remaining Life in the Butt Welds Containing Penetration Defects (블완전용입 맞대기 용접재의 용입깊이에 따른 피로강도특성 및 잔류수명의 산출)

  • Han, Seung Ho;Han, Jeong Woo;Shin, Byung Chun
    • Journal of Korean Society of Steel Construction
    • /
    • v.10 no.3 s.36
    • /
    • pp.423-435
    • /
    • 1998
  • In this paper fatigue strength reduction of butt weld with penetration defect, which can be seen frequently in the steel bridge, was assessed quantitatively. S-N curves were derived and investigated through the constant amplitude fatigue test of fully or partially penetrated welded specimen made of SWS490 steel. The fracture mechanical method was applied in order to calculate the remaining fatigue life of the partially penetrated butt welds. The fatigue limit of the fully penetrated butt welds was higher than that of category A in AASHTO's fatigue design curves, and the slope of S-N curves with 5.57 was stiffer than that of other result for welded part generally accepted as 3. The fatigue strength of the partially Penetrated butt weld was strongly influenced by the size of lack of penetration, D. It decreased drastically with increasing D from 3.9 to 14.7mm. Fracture behaviour of the partially penetrated butt weld is able to be explained obviously from the beach mark test that a semi-elliptical surface crack with small a/c ratio initiates at a internal weld root and propagates through the weld metal. To estimate the fatigue life of the partially penetrated butt weld with fracture mechanics, stress intensity factors K of 3-dimensional semi-elliptical crack were calculated by appling finite elements method and fracture mechanics parameters such as C and m were derived through the fatigue test of CT-specimen. As a result, the fatigue lives obtained by using the fracture mechanical method agreed well with the experimental results. The results were applied to Sung-Su bridge collapsed due to penetration defects in butt weld of vertical member.

  • PDF

Edge Detection and ROI-Based Concrete Crack Detection (Edge 분석과 ROI 기법을 활용한 콘크리트 균열 분석 - Edge와 ROI를 적용한 콘크리트 균열 분석 및 검사 -)

  • Park, Heewon;Lee, Dong-Eun
    • Korean Journal of Construction Engineering and Management
    • /
    • v.25 no.2
    • /
    • pp.36-44
    • /
    • 2024
  • This paper presents the application of Convolutional Neural Networks (CNNs) and Region of Interest (ROI) techniques for concrete crack analysis. Surfaces of concrete structures, such as beams, etc., are exposed to fatigue stress and cyclic loads, typically resulting in the initiation of cracks at a microscopic level on the structure's surface. Early detection enables preventative measures to mitigate potential damage and failures. Conventional manual inspections often yield subpar results, especially for large-scale infrastructure where access is challenging and detecting cracks can be difficult. This paper presents data collection, edge segmentation and ROI techniques application, and analysis of concrete cracks using Convolutional Neural Networks. This paper aims to achieve the following objectives: Firstly, achieving improved accuracy in crack detection using image-based technology compared to traditional manual inspection methods. Secondly, developing an algorithm that utilizes enhanced Sobel edge segmentation and ROI techniques. The algorithm provides automated crack detection capabilities for non-destructive testing.

Effects of Corrosion Behavior on Failure of Co-Cured Single Lap Joints Subjected to Cyclic Tensile Loads (피로하중이 가해지는 외면겹치기 동시경화조인트의 파괴에 미치는 부식의 영향)

  • Shin, Kum-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.3
    • /
    • pp.315-321
    • /
    • 2010
  • Co-cured single lap joints under cyclic tensile loads fail initially at the tip of the interface corner between the two adherents. The failure mechanism is complex because it is related to corrosion fatigue. Corrosion behavior at the interface affects the failure of the joints because corrosion deteriorates fatigue resistance. In this study, we clarified the cause of interfacial corrosion in co-cured single lap joints under cyclic tensile loads. The failure mechanism was also analyzed by observing the failed surfaces of specimens and the stress distribution along the interface. The surface roughness at the interface and the stacking sequence of the composite adherent were examined to investigate their effects on failure of the joint.

전자처리 스펠클 간섭법을 이용한 다점 용접 접합부의 면외 변위측정

  • 박영문;차용훈;성백섭;김일수;김하식
    • Proceedings of the Korean Institute of Industrial Safety Conference
    • /
    • 2001.11a
    • /
    • pp.124-129
    • /
    • 2001
  • 점 용접부는 응력상태가 복잡하고, 피로균열은 판 두께, 너겟 직경, 용접 타점수, 부하 방식 등의 역학적인 인자와 재질, 화학성분, 표면 상태 등의 재료적인 인자, 그리고 용접전류, 가압력, 통전 시간등의 용접적인 인자의 영향을 동시에 받으며 3차원적으로 성장하므로 균열 성장 모드는 항상 혼합보드이고 균열이 박판 내면에서 발생. 성장하므로 검출이 곤란하여 균열 성장의 해석 및 예측이 어렵다/sup 1)/. 따라서 비접촉, 실시간, Whole-field, 레이저 파장 단위까지 측정이 가능하여 기존의 방법들의 문제점을 극복할 수 있고, 반도체와 같은 소형의 제품뿐만 아니라 기존에 측정하지 못했던 초고온, 대형 구조물의 변형도 정확하게 측정을 할 수 있는 ESPI법을 이용하여 일반가전 제품, 자동차 건축용에 많이 사용되고 있는 아연도금강판(SGCC)을 선택하여 단일 용접조건으로 점용접의 피치를 변화시켜 시험편을 제작하고 면외변위를 다각도로 측정하여 그 가능성을 검증하고자 한다.(중략)

  • PDF

Influence of Stress Ratio of Elastic Waves Generated by Fatigue Crack Growth and Penetration in 6061 Aluminum Plates (6061알루미늄의 피로 균열 성장과 관통에 따른 탄성파의 응력비 영향)

  • Ahn Seok Hwan;Kim Jin Wook;Nam Ki Woo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.29 no.6 s.237
    • /
    • pp.822-827
    • /
    • 2005
  • The characteristics of elastic waves emanating from crack initiation and propagation in 6061 aluminum alloy subjected to fatigue loading with different stress ratio was investigated. The objective of this study is to determine the properties of the signals generated from each stage of fatigue crack growth. AS a crack propagates, substantial elastic wave occurred just prior to penetration. Then it decreased and the crack penetrated. The waveforms and their power spectra were found to be dependent on the different stress ratio associated with the signals. It is determined that high-frequency signal $0.5{\sim}0.75$ MHz is most likely emitted during crack propagation at peak load of fatigue cycle which release the highest energy. It is determined that 0.3 MHz is closely related to crack closure effect. The frequency peaks below 0.25 MHz may be attributed to fretting or hydraulic noise.

Fatigue Life Estimation of Cruciform Welded Joint Considering Interaction, Coalescence and Growth of Multi-crack (다균열 간섭, 합체, 성장이론을 고려한 십자형 필렛용접 이음부의 피로균열진전수명 평가)

  • Han, Jeong-Woo;Han, Seung-Ho;Shin, Byung-Cheon;Rim, Jeon;Jim, Jae-Hoon
    • Proceedings of the KSME Conference
    • /
    • 2004.04a
    • /
    • pp.120-125
    • /
    • 2004
  • Fatigue life of welded joints are governed by the propagation of multiple collinear surface cracks distributed randomly along weld bead. These cracks propagate in mutual interaction and coalescence of them. To estimate the fatigue life, the influences of above two mechanisms on the fatigue life should be taken into account. These two mechanisms appear through the stress intensity factors disturbed mutually. However, it is difficult to calculate the stress intensity factors of multiple surface cracks located in vicinity of weld toe. The stress intensity factors are calculated normally by using the Mk-factors, but such Mk-factors are very rare in literature. In this study, the Mk-factors were obtained from a parametric study on crack length and depth, in which a finite element method is used. A fatigue test for a cruciform welded joint was conducted. The fatigue life of the tested specimen was estimated through present method with the informations obtained from the test, e.g. the number, size and locations of the cracks. The estimated and measured fatigue life showed a good agreement.

  • PDF

Case Study on the Firing Pin Fatigue Destruction of the Korean Rifle by Repeated Impact (반복충격에 의한 한국형 소총의 공이 피로파괴 사례 연구)

  • Lee, Ho-Jun;Choi, Si-Young;Shin, Tae-Sung;Seo, Hyun-Su
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.21 no.5
    • /
    • pp.648-655
    • /
    • 2020
  • The firing pin of modern automatic rifles detonates the primer of loaded ammunition via a hammer. During this process, the firing pin receives an impact load and repetitive force throughout the life of the rifle. An endurance test of a rifle showed that the firing pin breaks prematurely at 96.26% of life. Accordingly, a case study was conducted through cause analysis and a reconstruction test. Optical microscopy and scanning electron microscopy of the broken surface of the firing pin showed that a crack began in the circumferential direction of the surface, resulting in a fatigue crack to the core after repeated impact. Crack growth and fatigue destruction occurred at the end due to the repetitive impact and was estimated using a notch. For verification, a sample that produced a 0.03mm circumferential notch was broken at 64.25% of life in the reconstruction test. A test of breakage according to the notch types showed that a 0.3mm and a 0.5mm one-side notch were broken at 66.53% and 50.76%, respectively, and a 0.03mm six-point notch was broken at 85.65%. The endurance life of a sample firing pin with a rough surface and tool mark was examined, but an approximately 381 ㎛ internal crack formed. Through this study, failure for each notch type was considered. These results show that quality control of the notch and surface roughness is essential for ensuring the reliability of a component subjected to repeated impact.

Effect of Cd addition on the Fatigue Properties of Al-Cu-Mn cast alloy (Al-Cu-Mn 주조합금의 피로성질에 미치는 Cd 첨가의 영향)

  • Kim, Gyeong-Hyeon;Lee, Byeong-Hun;Kim, In-Bae
    • Korean Journal of Materials Research
    • /
    • v.11 no.4
    • /
    • pp.300-304
    • /
    • 2001
  • Effect of Cd addition on the fatigue properties of Al-Cu-Mn cast alloy was investigated by low and high cycle fatigue tests. With increasing Cd content, fatigue life and tensile strength were increased. It was found that the fatigue strength was 115MPa and the fatigue ratio was 0.31. Metallographic observation revealed that the fatigue crack initiated at the surface and propagated along the grain boundary. This propagation path was attributed to the presence of PFZ along the grain boundary. The tensile strength increased from 330MPa in the Cd-free Al-Cu- Mn cast alloy to 401MPa in the 0.15%Cd-containing alloy.

  • PDF